ACHIEVE CHEM: Your Reliable Lab Chemical Equipment Manufacturer
ACHIEVE CHEM as sub brand of Xi'an Rich Smart Technology Co.,Ltd, founded in 2008, is a professional manufacturer of Bioreactors, jacketed glass reactor, stainless steel reactor, rotary evaporator, distillation equipment , drying equipment and other supporting, chemical equipment. The company has multiple technical patents and has successively obtained EU CE certification, IS09001 quality management system certification, and special equipment production license.
Why Choose Achieve Chem for Spray Dryer Machines?
As a premier spray dryer manufacturer, Achieve Chem combines cutting-edge engineering with rigorous international certifications (including ISO 9001, CE, and GMP compliance) to deliver unmatched reliability and performance. Our spray dryer machines feature precision temperature control (±1°C), energy-efficient designs , and customizable configurations for pharmaceuticals, dairy, chemicals, and food applications. Backed by our parent company (XIAN RICH SMART TECHNOLOGY CO.,LTD)'s robust R&D capabilities and decades of industry expertise, we ensure seamless integration, rapid technical support, and global service networks. Choose Achieve Chem for scalable solutions that prioritize quality, safety, and total cost of ownership-trusted by leading brands worldwide.
Certified Quality
Compliant with ISO, CE, and GMP standards.
Global Support
24/7 technical service and spare parts availability, on-site installation, and lifetime technical support
Proven Expertise
Trusted by Fortune 500 companies across 30+ countries.
Customization
Offer material-specific configurations (e.g., 316L stainless steel for pharmaceuticals, Hastelloy for corrosive chemicals). Supports customized inlet filter, outlet filter, double atomizer, Closed loop spray dryer , solvent ex-prooof spray dryer ,etc.
Let Achieve Chem optimize your drying process with reliability and innovation.
1. What is a Spray Dryer Machine? Definition of Spray Dryer
A spray dryer machine is an industrial equipment that transforms liquid or slurry materials into dry powder through a continuous drying process. It atomizes liquid feed into fine droplets and exposes them to hot gas in a drying chamber, resulting in rapid moisture evaporation while maintaining product integrity. This technology is critical for industries requiring precise powder properties, such as pharmaceuticals, food, chemicals, and dairy. As a leading spray dryer manufacturer, we design systems that combine efficiency, scalability, and innovation to meet global standards.
2. Advantages of Spray Dryer Machines
Precision Drying: Controls particle size distribution (e.g., 20-20nmm particle) and moisture content (±1% accuracy).
Heat Sensitivity: Handles heat-sensitive materials (e.g., enzymes, proteins) with low-temperature drying (40°C–150°C) and short residence times (1–1.5 seconds).
Scalability: From lab-scale (50mL/min) to industrial production (500L/h), ensuring R&D results translate to commercial output.
Energy Efficiency: Variable frequency fans and optimized heaters reduce power consumption by up to 30% compared to traditional dryers.
Hygienic Design: SUS304/316 stainless steel or glass construction meets FDA, GMP, and CE standards for dairy spray dryer and spray dryer pharmaceutical applications.
3. Types of Spray Dryer Machines
4. Materials & Applications
Materials:
Contact Parts: High borosilicate glass (visual monitoring) or 304/316 stainless steel (corrosion resistance).
Atomizers: abrasion-resistant nozzles or customized ceramic liners (chemical inertia).
Applications:
Food Industry: Milk powder, instant coffee, and flavor encapsulation (spray dryer used in food industry).
Pharmaceuticals: API drying, inhalable powders, and vaccine carriers (spray dryer pharmaceutical).
Chemicals: Catalyst supports, polymer resins, and spray drying granulation for fertilizers.
Dairy: Whey protein concentrate and infant formula (dairy spray dryer).
5. Manufacturing Process & Craftsmanship
Design: CFD-optimized chamber geometry for uniform heat distribution and minimal dead zones.
Fabrication:Standardized welding and manufacturing processes, mirror polishing to ensure compliance with GMP standards.
Quality Control: Multi testing for welds, Spray test checks, and performance validation with ISO 9001 protocols.
6. Key Components
Feeding system: High quality peristaltic pumps are used for feeding to ensure stable feeding.
Atomization System: Nozzles (pressure/two-fluid) or centrifugal wheels.
Drying Chamber: Cylindrical-conical design with reasonable aspect ratio to prevent wall sticking and keep fully drying.
Air Heating: Electric/gas heaters with PID control (±1°C accuracy).
Powder Recovery: Cyclones, bag filters, or electrostatic precipitators (99.9% efficiency).
Control Panel: PLC + HMI, Customizable in multiple languages, allowing real-time viewing of the working status of process nodes through flowcharts..
7. Maintenance Tips
Daily: Clean nozzles and chambers with CIP systems to prevent cross-contamination.
Weekly: Inspect filters and seals for wear; calibrate temperature sensors.
Monthly: Check heater elements and fan bearings; validate control algorithms.
Long-Term: Replace atomizer nozzles every 500–1000 hours for consistent droplet size.
8. Our Services
Our Service Processes
Our free service hotline:+86-13072962429
Pre-Sales: Customized pilot trials and process feasibility studies.
1
>>
In-Sales: Support engineer Installation, operator training at site, and OEM technical support.
2
>>
After-Sales: 24/7 remote troubleshooting, spare parts kits, and preventive maintenance contracts.
3
>>
Cooperation Model: Offer spray drying contract manufacturing for small-batch production and R&D collaborations.
6
9. Certifications & Cases
Certifications: CE, ISO 9001, and EX-proof certifications for hazardous environments.
Pharmaceutical Client: Supplied a GMP-compliant dryer for oligonucleotide drying, increasing yield by 25%.
Dairy Client: Installed a dairy spray dryer with 20L/h capacity, reducing energy use by 20%.
Factory Tour: Automated CNC machining, assembly lines, and testing labs (video available on request).
FAQ
FAQ
Q: What is the typical price range for a spray dryer machine?
A: Lab units start at ~$4,000; production systems range from $10,000 to $200,000 based on capacity and features.
Q: How to choose between pressure and centrifugal atomization?
A: Pressure for abrasive slurries (e.g., ceramics); centrifugal for heat-sensitive bio-products.
Q: Can you handle organic solvents like ethanol?
A: Yes. Our closed-loop systems with N2 inertization ensure safe drying of solvents.
Q: What's the lead time for a custom spray dryer?
A: 1–2 weeks for design, fabrication, and testing.
Q: How is particle size controlled?
A: Via atomizer selection (nozzle size/disk speed), feed rate, and air temperature profiles.
Q: Do you provide performance guarantees?
A: Yes. We guarantee evaporation rates, particle size distribution, and residual moisture specs.
Q: What industries do you serve?
A: Pharmaceuticals, food, chemicals, batteries (LFP cathodes), and environmental (waste valorization).
Q: Is training included?
A: Yes. On-site or virtual training covers operation, maintenance, and safety protocols.
Q: How energy-efficient are your dryers?
A: Heat recovery systems and variable drives cut energy use by 15–30% versus competitors.
Q: Can you upgrade existing equipment?
A: Yes. Retrofit kits for controls, atomizers, and energy recovery are available.
Request a Quote Today!
Contact us for a free consultation, lab demo, or customized proposal. Let's optimize your drying process together!
We're professional spray dryer manufacturers and suppliers in China, specialized in providing high quality products. We warmly welcome you to buy bulk customized spray dryer from our factory. For price consultation, contact us.