Products / Spray dryer machine

Spray Dryer Machine

Our spray dryer is an drying machine that converts liquids or suspension into dry powders ,the main step as spray the liquid into tiny droplets and drying them with a hot drying air. This process is widely used in industries like food, bio-fermenter ,pharmaceuticals, and chemicals to produce powders for products such as flavors, drugs, milk, and detergents.

Click the spray dryer Machine below to get the PRICE LIST

 

 Lab Spray Dryer 

 Pilot Spray Dryer

Indstrial Spray Dryer

 

1) Preparing the necessary parameter of your request.

1,Shape of raw material to be dried：
□Micro powder □powder □granule □block □Flake □Fibric form □Fibric cake □ Mushy □Paste □Liquid

2,Primary moisture of raw material to be dried_______％;
Final moisture of finished product：________％;
PH value： ________
MP：_______℃;
Max.withstood t of raw material：__________℃;
Bulk density of raw material： ______________________

3,Main ingredient of damp powder ____________________

4,Existed of form of moisture： □Surface water □Crystal water

5,Fineness of finished priduct_______mm(mesh);
Bulk specific gravity of damp product____________kg/m3;
Bulk specific gravity of finished product___________kg/m3;

6,Relettive other charcterisitics of raw materials：
Viscosity□ Thermal sensitive□ Softening point□
Transition point□ Causticity(Ph Value)□ Peculiar smell□ Inflammability□ Explosion hazard□ Electric static□
Gas permeability□ Constipate□
Comminuted of crystal or granule□

7,Requirement of Capacity：Damp product __________kg/h
or dried finished product_____________kg/h;

8,Whether the granule can be damaged： Yes□ No□

9,The original dry method of raw material of dry method of similar products：__ ____________________________________________

10,Heat source to be supplied： □Electricity □steam □Hot air
□Heat conduction oil □Gas fuel furnace □Oil fuel furnace
□Coal fuel furnace

11,The contact material of equipment (SS304/SS316L/Hastelloy)： __________________________________________________

12,Environmental requirements (material recovery rate, dust, etc.)：________________________________________________

E.g: Do you need data recording and analysis? Do you need automation control function?

2) Referring the parameters of the available and on-sale standard specification.

We have a wide range of product specifications. You can view all the details of the products you need on our official website, download the parameter tables and price lists, and SEND INQUIRY NOW.

Or you can Speak an Engineer now

3) Judgement

(1) If the online specification can meet your request, it is efficient delivery and reliable quality.

(2) If the on-sale specification can't meet your request, we can customized the machine according to your requests totally.

1) Laboratory Spray dryer machine:
Mini Series
RSD-2L ,RSD-3L ,input capacity :50-3000ml/h

Glass drying system	Stainless steel drying system	Dual Cyclone glass drying system

Closed Loop Solvent Recovery Spray dryer	SS Spray Dryer with outlet filter	3L/h Spray Dryer

https://www.achievechem.com/spray-dryer/lab-spray-dryer.html

2) Pilot Spray Dryer Machine:
Pilot Scales( input capacity 3L/h,5L/h,10L/h,25L/h)

5L/hSpray Dryer	10L/hSpray Dryer	25L/h Spray Dryer with outlet Filter system

https://www.achievechem.com/spray-dryer/pilot-spray-dryer.html

3) Industrial Spray Dryer Machine:
50L/H SPRAY DRYER, 
100L/H SPRAY DRYER,

https://www.achievechem.com/spray-dryer/

1.What is the biggest factor in spray dryer selection?

Your material's heat sensitivity and required final powder properties are the primary deciding factors.
What capacity inlet you want L/h?

2.What's the difference between a laboratory and production spray dryer?

Lab dryers focus on R&D with small batches20-5000ml/h; production units prioritize high throughput and continuous operation10-100l/h.

3.How is powder size controlled in a spray dryer?

Powder size is adjusted by changing the atomizer speed, nozzle pressure, or liquid feed concentration, fan speed,etc.

4.What are common signs of inefficient spray drying?

Common signs include excessive powder sticking to the chamber walls, high moisture content, or low product yield.

5.Can a spray dryer handle abrasive slurries?

Yes, but it requires specialized, wear-resistant atomizers and components to prevent rapid equipment damage.

6.How often does a spray dryer need maintenance?

Regular daily cleaning is essential. Major component checks depend on hours of operation and material processed.

7.What safety features are critical for a spray dryer?

Explosion venting, pressure relief systems, and inert gas (N₂) purging are crucial for solvent or combustible materials.

8.Is spray drying suitable for creating microencapsulated products?

Absolutely. It's excellent for encapsulating sensitive ingredients like flavors or oils within a protective shell matrix.

9.Can I get a custom-designed spray dryer for my product?

Yes, manufacturers often provide custom solutions for unique feed characteristics, capacity, or final product specifications.

• Creating Instant Powdered Beverages

Spray drying transforms liquid coffee, tea, or fruit juice extracts into free-flowing, instantly soluble powders. This process preserves flavor and ensures a long shelf life for consumer products.

• Producing Probiotic & Enzyme Powders

Using low-temperature spray drying, sensitive biological materials like probiotics and digestive enzymes are stabilized into powders. This allows for their incorporation into shelf-stable supplements and functional foods.

• Microencapsulation of Sensitive Food Oils

Fish oils and citrus flavors are encapsulated within a protective wall material like maltodextrin. This prevents oxidation, masks unpleasant tastes, and allows these oils to be used in powdered food formulations.

• Manufacturing Advanced Ceramic Powders

Spray drying ceramic slurries produces uniform, spherical granules. These dry, free-flowing powders are ideal for pressing and sintering into complex technical components with consistent density and strength.

• Drying Nanomaterials and Additives

This method converts liquid suspensions of nanoparticles (e.g., silica, titanium dioxide) into easy-to-handle dry powders. These are used as reinforcing agents in composites or pigments in coatings.

• Formulating Dry Powder Inhalers (DPIs)

Spray drying creates engineered microparticles with precise size, shape, and density. This is critical for ensuring deep lung delivery and efficacy of inhalable pharmaceuticals for asthma or COPD.

• Valorizing Food Processing By-Products

Liquid waste streams, such as whey from cheese production or fruit pulps, are converted into valuable powders. This reduces waste and creates new ingredients for animal feed or food fortification.

• Stabilizing Natural Colorants

Heat-sensitive natural colors from sources like spirulina or paprika are spray-dried with carriers. This protects them from degradation, creating vibrant and stable powder colorants for the food industry.

Our spray dryers have been successfully used in over 2,600 projects in over 120 countries worldwide, achieving a customer satisfaction rating of ≥98%, earning widespread praise and recognition. Our customer repurchase rate exceeds 55%. Our core values ​​are creating value for our customers, making their production safer and more efficient.

Our products are ISO Certified, Alibaba Gold Certified and CE Certified! ACHIEVE CHEM is a premium partner supplier to Fortune Global 500 companies. Our freeze dryers are sold at home and abroad and are widely used in many fields such as food processing industry, pharmaceutical industry, biotechnology and chemical industry.

In addition, our company also provides technology support services, including new organic materials, senior intermediates and pharmaceutical intermediates. Welcome to cooperate with ACHIEVE CHEM!

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