Spray Dryer Machine | 2–100 L/H Spray Drying Equipment
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Spray Dryer Machine | 2–100 L/H Spray Drying Equipment

Comprehensive Spray Dryer Equipment - Advanced Drying Solutions for Multiple Applications
Capacity:2L/h-100L/H Spray dryer,such as 2L/H,3H/L,5L/H,10L/H,15L/H,25L/H....
Alternate Name:Spray Dryer Machine
Material: SS304, GLASS, OR SS316L
Suitable for drying materials: Instant drying of liquid materials into solid powder.
Packing method: Experted Wooden Box
Certificate: CE, ISO, TUV,etc
Warranty:13 Months free
Leading time:5-15 days
Cooperation Credit: Commercial Non-Disclosure Agreement
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Description

Technical Parameters

Description of Spray Dryer machine

Achieve Chem supplies Spray dryer machines/equipment for laboratory research, pilot-scale process development and small-scale production. With liquid feed capacities from 2 to 100 L/H, our spray drying systems can be configured according to material properties, required powder characteristics, production capacity and process conditions.

Our Spray Dryer Equipment is designed for converting liquid feeds, solutions, emulsions and suspensions into free-flowing powders through controlled atomization and rapid hot-air drying. Applications include food and beverage ingredients, pharmaceutical materials, biotechnology, chemical products, specialty materials and laboratory R&D.

Spray dryer Process

Feed Capacity: 2–100 L/H | Custom Configuration Available | Laboratory to Small-Scale Production

[Request a Quote] [Talk to an Engineer]

Specification of spray dryer 

Model

Specification

2L/H Spray dryer machine

2L/H Lab Spray dryer 1

 

1.Input capacity: 2L/H (for raw material liquid)
2. Inlet air: 30°C -300°C adjustable
3. outlet air: 80°C -90°C
4.Precision of temperature: ± 1 °C
5.Process time: 1.0-1.5 S
6.Feeding speed: 50-2000ml/h
7.Spray system: two-liquid nozzle

8.Nozzle size: standard 1mm (0.1/0.5/0.7/0.75/1.5/2.0/2.5mm are optional)
9.Spray direction: downwards co-current

10.Heat source: Electric

11.Dried powder restoring rate: ≧95%

12.Max. Moisture evaporation: 2kg/h

13.Air compressor: built-in oil-free

14.Total power: 3.5kw, AC220V 50hz

15.Dimension: 800*600*1300mm
Standard include 1.0mm nozzle

3L/H Spray dryer machine

(Two liquid nozzle)

3l/H Spray dryer 2

 

 

1.Handle capacity: 3L/H (raw material liquid)

2.Inlet air: 30°C -300°C adjustable

3.outlet air: 40°C -140°C

4.Precision of temperature: ± 1 °C

5.Dryer time: 1.0-1.5 S

6.Speed of squirt pump: 3000ml/h

7.Spray system: two liquid nozzle (Centrifuge atomizer is optional)

8.Nozzle size: standard 1.00mm (others optional)

9.Spray direction: downwards co-current

10.Dried powder restoring rate: ≧95%

11.Max. Moisture evaporation: 3kg/h

12.Air compressor: built-in oil-free

13.Heat source: Electric

14.Total power: 4.5KW, AC220V 50hz

15.Dimension:1630*930*1150mm

5L/H Spray dryer equipment

5L/H Spray dryer 1

1. Handle capacity: 5L/H (for raw material liquid)
2.Inlet air: 30°C ~300°C adjustable
3.outlet air: 80°C ~90°C
4.Precision of temperature: ± 1 °C
5.Dryer time: 1.0-1.5 S
6.Feeding speed: 5000ml/h
7.Spray system: Centrifugal Atomizer
8.Atomizer speed: 10000-18000rpm

9.Heat source: Electric

13.Total power: 9KW, AC 380V/50hz

14.Dimension: 1800*930*2200mm

10L/H Spray dryer Machine10L Spray Dryer Equipment

Dimension: 2500mm(L) x1600mm (W) x2800mm(H)

1.Max capacity: 10000ml/h

2.Temperature range of Inlet air: 50°C -300°C (adjustable)

3.Temperature range of outlet air: 30°C -150°C

4.Precision of temperature: ± 1 °C

5.Dryer time: 1.0-1.5 S

6.Speed of squirt pump: 10000ml/h,

7.Spray direction: downwards co-current

8.Total power: 22KW, 380V 50/60Hz, 3 phase

9.Stainless steel tank diameter: 1400mm

10.Dried powder restoring rate (%): ≥95 (base on material)

11.Atomizer speed: 35000rpm (adjustable)

12. outside Surface: 8K mirror stainless steel

13. inside surface: 6K mirror ss with polish & pickling treatment for weld.

14. Atomizer size: diameter 80mm

We also produced other models spray dryer equipment, such as 15 L/H,20 L/H,50 L/H,100 L/H

Want a quick quotation now ? Please CONTACT OUR SALES SPECIALIST

Classification of Spray Dryer Machine Models

Different materials and production requirements require different spray drying capacities. Achieve Chem provides multiple spray dryer configurations so customers can select a suitable system according to feed rate, material characteristics and target powder output.

Spray Dryer Model Liquid Feed Capacity Recommended Application
2 L/H Spray Dryer 2 L/H Laboratory research and material testing
3 L/H Spray Dryer 3 L/H Laboratory and small-scale process development
5 L/H Spray Dryer 5 L/H Pilot testing and formulation development
10 L/H Spray Dryer 10 L/H Pilot-scale production
15 L/H Spray Dryer 15 L/H Pilot and small-scale production
20 L/H Spray Dryer 20 L/H Pilot and production applications
50 L/H Spray Dryer 50 L/H Small-scale industrial production
100 L/H Spray Dryer 100 L/H Higher-capacity production

Actual drying capacity depends on feed concentration, moisture content, inlet and outlet temperature, atomization method and material properties. Our engineering team can recommend a suitable configuration based on your process requirements.

Interested in a Spray Dryer with similar capabilities for your lab? [Speak to an Engineer]

How to Choose the Right Spray Dryer

Selecting a spray dryer should not be based only on liquid feed capacity. The properties of the material and the required powder characteristics are also important.

1. Feed Capacity

Choose the spray dryer according to your required liquid feed rate. Laboratory users may prefer a 2–5 L/H spray dryer, while pilot and production users may require 10–100 L/H or a customized configuration.

2. Material Properties

Viscosity, solids concentration, heat sensitivity, density and surface tension can affect atomization and drying performance. Providing your material information allows us to recommend a more appropriate spray drying system.

3. Powder Characteristics

If you require specific particle size, moisture content, bulk density or powder morphology, the atomization and drying configuration should be selected accordingly.

4. Process Temperature

Heat-sensitive materials may require careful control of inlet and outlet temperatures. Our spray drying systems can be configured according to the thermal characteristics of the material and the desired final product.

5. Production Stage

For laboratory research, a small spray dryer can be used for formulation development and process evaluation. Pilot spray dryers are suitable for scale-up studies, while larger systems are intended for small-scale production.

Spray Dryer Equipment for Different Applications

A spray dryer can be used for many liquid-to-powder processes, but the appropriate configuration depends on the application.

Food & Beverage

Our spray dryer machines can be used for processing liquid food ingredients, extracts, flavors, beverages and other materials that need to be converted into powder form.

Typical applications include:

Milk and dairy-related materials

Fruit and vegetable extracts

Plant extracts

Flavoring ingredients

Beverage ingredients

Food additives

For food applications, material properties, feed concentration, drying temperature and desired powder characteristics should be evaluated before equipment selection.

Pharmaceutical & Biotechnology

Spray drying is widely used for developing powdered pharmaceutical and biotechnology materials. A suitable system can provide controlled drying conditions while helping researchers evaluate formulation and process parameters.

Potential applications include:

Pharmaceutical formulations

Herbal extracts

Enzymes

Biological materials

Heat-sensitive formulations

Research and development samples

For pharmaceutical applications, the equipment configuration, contact materials, cleaning requirements and documentation should be selected according to the customer's process and compliance requirements.

Chemical & Specialty Materials

Industrial spray drying equipment can also be configured for chemical and specialty material processing.

Typical applications include:

Pigments

Ceramic slurries

Specialty chemicals

Polymers

Functional materials

Chemical suspensions

For these applications, atomization method, powder particle size and material handling requirements should be considered during system design.

Spray Dryer Application

 

Laboratory Research & Process Development

The 2–5 L/H spray dryer range is suitable for laboratory testing, formulation development and process optimization. Researchers can evaluate drying conditions on a smaller scale before moving toward pilot or production capacity.

Spray Dryer equipment Technical Features

Achieve Chem's spray drying systems can be configured according to the specific requirements of each project.

Controlled Atomization

Atomization converts the liquid feed into fine droplets before drying. The selected atomization method influences droplet size, drying behavior and final powder characteristics.

Spray Nozzle/Atomizer

Temperature Control

Precise control of drying temperatures is important for maintaining consistent processing conditions, especially when working with heat-sensitive materials.

Stainless Steel Construction

Stainless steel construction can provide durability, corrosion resistance and suitability for applications requiring hygienic equipment surfaces. The exact material grade and contact-part configuration can be confirmed according to the project requirements.

Powder Collection

The drying chamber and powder collection system are designed to separate and collect the dried product after the moisture has been removed.

Customized Configuration

Spray drying requirements vary significantly between materials. Achieve Chem can evaluate feed properties, required capacity, powder specifications and process conditions before recommending the equipment configuration.

Spray dryer Machine Feature

 

Why Choose Achieve Chem Spray Dryer Equipment?

Choosing a spray dryer supplier is not only about purchasing a machine. Process engineering, equipment configuration, quality control and technical support can directly affect the success of a spray drying project.

Durable and Robust Nozzles

For a reliable spray dryer machine, the nozzle system-particularly the high-speed centrifugal atomizer-is the core component; its quality directly determines the machine's service life and maintenance costs. The centrifugal atomizers we supply undergo rigorous testing and quality assurance, enabling continuous operation for 72 hours.

Engineering-Based Equipment Selection

Our team can evaluate your material and process requirements before recommending a spray dryer machine model. This helps customers avoid selecting equipment based only on nominal capacity.

Multiple Capacity Options

The available 2–100 L/H range supports different stages of development, from laboratory research and pilot testing to small-scale production.

Custom Spray Dryer macihne Solutions

Different materials may require different atomization, heating, temperature-control and powder-collection configurations. Customization can be discussed according to your application and technical requirements.

Quality and Compliance Documentation

Achieve Chem has established quality and engineering credentials, including EU CE certification, ISO 9001 quality management system certification, technical patents and a special equipment production license. Relevant certificates and documentation can be provided according to the applicable equipment and project requirements.

 

CE Spray dryer

002 ISO Certificate

003 TUV certified supplier-RST

CE CERTIFICATE ISO CERTIFICATE TUV CERTIFICATE

Our Packing details 

Spray dryer 12

Our Customer's feedback:

Customers feedback

 

Our spray dryer equipment Successful Cases:

Spray dryer equipment Sucessful cases

 

Spray Drying Testing and Engineering Evidence

Equipment performance should be evaluated using actual material and process conditions rather than relying only on general specifications.

For customers with special drying requirements, material testing and process evaluation can help determine suitable operating parameters.

Typical Spray Drying Process of different material Comparison

Material Feed Condition Inlet Temp. Outlet Temp. Feed Rate Moisture Recovery Typical Powder Characteristics
Milk 30–50% solids concentrate 170–180°C 75–80°C 5–15 mL/min 2.5–3.0% 85–95% White/cream, free-flowing powder
Microalgae Aqueous algae suspension 150–180°C 60–80°C 5–12 mL/min 2.5–4.0% 80–90% Green fine powder
Protein 10–20% protein solution 160–185°C 60–80°C 2.5–5.3 mL/min 3–5% 85–94% White/off-white fine powder
Graphite Water-based graphite slurry 180–220°C 70–85°C 5–20 mL/min 0.5–2.0% 84–95% Black/gray granulated powder
Ceramic / Alumina 30–70 wt% ceramic slurry 180–250°C 80–95°C 10–30 mL/min <0.5–2.0% 87–95% Spherical ceramic granules

We have different model tested machine.

Spray dryer 3

Here we can share you more real tested material photos :

Spray Drying powder 2

Spray Drying powder

Actual test data should be confirmed according to the material and operating conditions used for each project.

Spray Dryer Machine Technical Specifications

Parameter Available Configuration
Liquid Feed Capacity 2–100 L/H
Application Laboratory, Pilot and Small-Scale Production
Atomization Configuration dependent
Heating Method Configuration dependent
Temperature Control Application dependent
Contact Material Stainless Steel / Customized
Powder Collection Configuration dependent
Control System Customized according to project
Installation Factory tested / Project dependent
Customization Available

For a precise technical proposal, please provide your material type, liquid feed rate, solids concentration, target powder characteristics and expected production capacity.

Spray Dryer Equipment vs. Standard Equipment Selection

A spray dryer should be selected according to the complete process rather than capacity alone.

Selection Factor Achieve Chem Approach
Capacity 2–100 L/H options
Application Laboratory, pilot and production
Material Evaluation Process requirements considered
Atomization Selected according to application
Temperature Control Configured according to material
Customization Available
Engineering Support Application-based recommendation
Documentation Technical and quality documents available according to project

This approach allows customers to select a spray drying system based on actual process requirements instead of purchasing a standard machine with unsuitable specifications.

Spray Dryer FAQ

Q: What is the capacity of your spray dryer macihne?

A: Our spray dryer range covers liquid feed capacities from 2 to 100 L/H, including laboratory, pilot and small-scale production models.

Q: Which spray dryer equipment is suitable for laboratory research?

A: The 2–5 L/H spray dryer range is generally suitable for laboratory research, formulation development and process testing. The final model should be selected according to the material and drying requirements.

Q: Can the spray dryer machine be customized?

A: Yes. Spray drying equipment can be customized according to feed properties, required capacity, atomization method, temperature requirements, powder characteristics and other process conditions.

Q: What materials can be processed by a spray dryer equipment?

A: Spray dryers can process many types of liquid feeds, including solutions, emulsions, suspensions and extracts. The material's viscosity, solids content, heat sensitivity and other properties should be evaluated before equipment selection.

Q: How do I choose the right spray dryer machine capacity?

A: Capacity should be selected according to the required liquid feed rate and production target. Laboratory users may require 2–5 L/H, while pilot and production applications may require 10–100 L/H or a customized system.

Q: Can you test our material before we purchase the equipment?

A: Material testing can be discussed for projects where drying behavior or powder characteristics require evaluation. Please provide information about your material and target product.

Q: What information should I provide for a spray dryer equipment quotation?

A: Please provide the material type, feed rate, solids concentration, expected powder output, target moisture content, particle size requirements and application. Photos or samples of the feed material can also help with equipment selection.

Q: Do you provide CE and ISO documentation?

A: Achieve Chem has EU CE certification and ISO 9001 quality management system certification. Relevant documentation can be provided according to the equipment and project requirements.

Q: Can the spray dryer machine be used for scale-up?

A: Yes. The available laboratory, pilot and higher-capacity configurations can support process development and scale-up from laboratory testing toward pilot and small-scale production.

Q: How can I get a quotation for Spray Dryer Equipment?

A: Send us your material information, required feed capacity and target powder specifications. Our engineering team can evaluate the application and recommend a suitable spray dryer machine and configuration.

Contact Us Today

Looking for a Spray Dryer Machine, Industrial Spray Dryer or Spray Dryer Equipment for your application?

Send us the following information:

Material to be dried

Liquid feed rate

Solids concentration

Target powder output

Target moisture content

Required particle size

Heat sensitivity

Application

Required production capacity

Our team can recommend a suitable Spray Drying Equipment configuration based on your process requirements.

Contact our technical team today. We offer free consultation services, material testing, and detailed quotations tailored to your needs.

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