Commercial Spray Dryer 15L/h
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Commercial Spray Dryer 15L/h

Commercial Spray Dryer 10L/h: The Ultimate Guide for Industrial Drying Solutions
Evaporation Capacity:10,000 ml/h
Inlet Air Temperature 50°C - 300°C (adjustable)
Outlet Air Temperature 30°C - 150°C
Temperature Precision ±1°C
Atomizer Speed 35,000 RPM (adjustable)
Spray Direction Downwards Co-current
Total Power 22KW, 380V 50/60Hz, 3 Phase
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Description

Technical Parameters

Achieve Chem spray drying solutions range from basic units to very sophisticated plants for complex processes, which are all designed to conform to the highest industry standards for hygiene, energy efficiency, safety and plant performance.

Our 15L/h commercial spray dryer exploit plant-wide control and automation software to monitor process parameter, and make any necessary adjustment. This level of control helps to ensure process repeatability and product consistency.

This is where a commercial spray dryer becomes an indispensable asset. Specifically, the 15L/h spray dryer stands out as a versatile, high-performance solution tailored for medium-scale production needs.

 

Lab Spray dryer 1

 

 

3L spray dryer Spray dryer 15 Pilot Scale Spray Dryer 6
Lab 2L/h Spray dryer  3L/h Spray dryer Pilot 15L/h Spray dryer Industrial Spray dryer 

What Is a Commercial Spray Dryer?

Spray drying is a continuous industrial process that transforms a liquid feed into a dry powder by spraying it into a hot drying medium. This method is widely used across industries due to its ability to handle heat-sensitive materials, control particle size, and ensure product consistency.

Spray dryer 8

A commercial spray dryer is engineered for durability, continuous operation, and high recovery rates. It is designed to meet the rigorous demands of production environments, offering precision, scalability, and ease of use.

The 15L/h spray dryer refers to a unit with a maximum evaporation capacity of 15 liters per hour, making it suitable for pilot plants, R&D centers, and small to medium-scale manufacturing.

spray dryer

Key Features of the 15L/h Commercial Spray Dryer

1. High-Efficiency Drying with Precision Control

The 15L/h spray dryer is built to deliver consistent results with minimal waste. With an inlet temperature range of 50°C to 300°C and outlet temperatures from 30°C to 150°C, it offers flexibility for a wide variety of materials. The temperature control precision of ±1°C ensures repeatable results batch after batch.

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2. Robust Construction & Sanitary Design

Constructed with stainless steel inside and out, this dryer meets hygienic and corrosion-resistant standards. The interior features a 6K mirror finish with polish and pickling treatment on welds, preventing contamination and simplifying cleaning. The exterior boasts an 8K mirror finish, combining aesthetics with durability.

3. Advanced Atomization System

The heart of any spray dryer is its atomizer. This model includes a high-speed atomizer running at 35,000 RPM (adjustable), ensuring uniform droplet size and optimal drying efficiency. The downward co-current spray direction enhances heat exchange and reduces thermal degradation.

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Centrifuge Atomizer

4. Energy-Efficient Operation

With a total power consumption of 22KW and compatibility with 380V three-phase power, this unit is designed for industrial settings without excessive energy use. Its efficient heat recovery system helps lower operational costs.

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5. Compact Footprint, Maximum Output

Measuring 2400 x 1800 x 2400 mm, the dryer is compact enough for most production floors yet powerful enough to deliver up to 15L/h of dried powder with a recovery rate of ≥95%, depending on the material.

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Technical Specifications at a Glance

Dimension: 2700mm(L) x1800mm (W) x2400mm(H)

1.Max capacity: 15l/h

2.Temperature range of Inlet air: 50°C -300°C (adjustable)

3.Temperature range of outlet air: 80°C -90°C

4.Precision of temperature: ± 1 °C

5.Dryer time: 1.0-1.5 S

6.Speed of squirt pump: 15l/h,

7.Spray direction: downwards co-current

8.Total power: 32KW, 480V 50/60Hz, 3 phase

9.Dried powder restoring rate (%): ≥92 (Maltodextrin>92)

(for sample without viscosity)

10.Atomizer diameter: 90mm.

11. outside Surface: 8K mirror stainless steel

12. inside surface: 6K mirror ss with polish & pickling treatment for weld.

13. 15L packaging data: 2890*1940*2500mm, 1300kg;

Configuration list:

 

Name

Details

Material

Qty

15L Spray Dryer

main frame

Refer to above datasheet

1.2mm, SS304

1

Tower

body/ Chamber

Diameter 1400x2400 mm

SS304

1

Centrifugal atomizer

15kg/ hour feeding capacity max

SS304

1

Peristaltic pump

30~150L/h-0.75kw

SS304

1

Induced draft fan

4KW

Q235A steel

1

Heater

32KW

Stainless steel

1

Electrical control box

PLC controlling system

Stainless steel

1

Inlet and outlet

air temp detector

matched

Stainless steel

2

Air supply pipe

matched

Stainless steel

1 set

Collecting barrel

15L

Stainless steel

1 pc

insulation layer

50mm thickness, Insulation cotton is high purity clay clinker,

alumina powder, silica powder, chromium sand and other raw materials made of non-toxic, harmless, non-polluting new insulation materials.

Thermal insulation cotton

 

Support

80*40mm

Stainless steel

1

Temperature sensor

One for air inlet temp; the other one for air outlet temperature.

Stainless steel

2 pc

Industrial Applications of the 15L/h Spray Dryer

The versatility of the commercial spray dryer makes it a valuable tool across multiple sectors. Here's how different industries benefit from this technology:

Food & Beverage Industry

In the food sector, spray dryers are used to produce:

Milk and dairy powders

Instant coffee and tea

Egg powder

Fruit and vegetable extracts

Flavorings and food colorings

The 15L/h spray dryer preserves nutritional value, flavor, and aroma while extending shelf life.

Pharmaceutical & Nutraceutical Sector

Spray drying is critical for producing:

Pharmaceutical intermediates

Vitamins and supplements

Probiotics

Excipients and API formulations

The closed-system design and sanitary construction ensure compliance with GMP standards.

Detergent & Chemical Industry

For spray dryer for detergent powder applications, the system ensures:

Uniform particle size

High solubility

Optimal bulk density

Consistent quality in every batch

It is also used for ceramic powders, catalyst supports, and polymer resins.

Research & Development

Many jurnal spray dryer studies highlight the use of pilot-scale dryers like the 15L/h model in R&D for:

New product development

Process optimization

Scale-up trials

Pilot Scale Spray Dryer 1

Why Choose a 15L/h Spray Dryer?

 

Cost-Effective Production

Spray drying is known for its high operational efficiency. The 15L/h spray dryer reduces energy consumption per unit of output, lowering overall production costs. For businesses considering a used spray dryer, refurbished models offer even greater savings without compromising performance.

Superior Product Quality

With precise temperature control and advanced atomization, the dryer ensures:

Consistent particle size distribution

Low moisture content

High solubility and dispersibility

Minimal thermal degradation

Scalability & Flexibility

Whether you're launching a new product or scaling existing lines, the 15L/h spray dryer offers the flexibility to handle diverse materials and batches. It serves as an ideal bridge between lab-scale and full production units.

Easy Maintenance & Operation

User-friendly controls, accessible components, and automated cleaning systems reduce downtime and training requirements. Technical support and training are included to maximize uptime.

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Economic Advantages: New vs. Used Spray Dryer

Investing in a commercial spray dryer is a significant decision. While new equipment offers the latest technology and full warranty, a used spray dryer for sale can be a smart choice for budget-conscious buyers.

Benefits of a New Spray Dryer:

Latest technology and efficiency

Full warranty and after-sales support

Customization options (OEM/ODM)

Compliance with current standards

Benefits of a Used Spray Dryer:

Lower initial investment

Quick availability

Proven performance history

Refurbished and tested before sale

Some other suppliers offer certified used spray dryer systems that are rebuilt, tested, and backed by warranties.

Quality Assurance & After-Sales Support

When you invest in a commercial spray dryer, you're not just buying a machine-you're investing in a partnership. Reputable manufacturers provide:

CE & ISO Certification – Ensuring international quality and safety standards.

1-Year Warranty – Covering free maintenance and non-wearable parts.

7x24 Technical Support – Offering round-the-clock assistance via phone and email.

Installation & Training – On-site setup and operator training are option.

OEM/ODM Services – Customized solutions to meet specific needs.

Case Study: Spray Dryer in Detergent Powder Production

 

A leading detergent manufacturer switched to a 15L/h spray dryer for their powder production line. The results included:

30% faster drying cycles

Consistent particle size across batches

Reduced energy consumption by 22%

Higher solubility in cold water

This case underscores the practical benefits of upgrading to a modern spray drying system.

How to Select the Right Spray Dryer for Your Business

 

Before purchasing, consider the following:

Production Volume – Match the dryer capacity to your output needs.

Material Characteristics – Heat sensitivity, viscosity, and end-use properties.

Space & Utility Constraints – Ensure your facility can support the unit.

Budget – Evaluate both new and used spray dryer options.

Supplier Reputation – Choose experienced manufacturers with proven track records.

Conclusion: Is the 15L/h Commercial Spray Dryer Right for You?

The 15L/h commercial spray dryer is a robust, efficient, and versatile solution for businesses seeking to enhance their drying capabilities. Whether you are in food, pharma, chemicals, or R&D, this unit offers the performance, reliability, and cost-effectiveness needed to stay competitive.

With options for new spray dryer systems, there's a fit for every budget and requirement. By choosing a trusted supplier with strong after-sales support, you can ensure a smooth implementation and long-term success.

Customized Pilot spray dryer 1


Ready to Upgrade Your Drying Process?

Contact us today for a personalized consultation, equipment demonstration, or a quote tailored to your needs. Explore our new spray dryer for sale options-each backed by decades of expertise and a commitment to quality.

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