Pilot Spray Dryer

Our pilot-scale spray dryer is an innovative product through years of exploration and research. Compared to current pilot-scale spray dryers, this machine has the advantages of small volume, lower noise, low power, high recovery rate and convenient operation, which can be used in the laboratory. The whole machine occupies less than one square meter. It is configured with one button start up and the color LCD touch screen for easy operation. Also, it can run automatically or manually for monitoring in the experimental process. It generates spray particles with a diameter of 1 to 100 microns and performs excellent in drying.

The pilot scale spray dryer incorporates advanced control systems that allow researchers to monitor and adjust every aspect of the drying process with unprecedented precision. With its modular design and flexible configuration options, this equipment serves as the crucial bridge between laboratory research and full-scale manufacturing, ensuring that development data accurately predicts production outcomes. Whether you're working with heat-sensitive pharmaceuticals or robust industrial materials, this system provides the reliability and accuracy required for successful scale-up operations.

1. Evaporation Capacity: 5L/H (water equivalent) with adjustable feed rates from 50-5000mL/h
2. Temperature Control: Precision PID control with ±1°C accuracy, range 40-350°C
3. Atomization Options: Customizable high-speed centrifugal (10,000-25,000 RPM) or two-fluid nozzle systems
4. Control System: Advanced PLC with 10-inch touchscreen interface 
5. Construction: 304 stainless steel with optional polished surfaces
6. Power Requirements: 380V/50Hz, 15KW total power consumption
7. Dimensions: 1500×1200×2500mm (L×W×H) with compact footprint design
8. Safety Features: Automatic shutdown protection, over-temperature controls, and explosion-proof options

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1.Pilot scale spray dryers have a higher capacity compared to laboratory scale models, allowing for larger batches and longer production runs. This increased capacity enables researchers and process engineers to conduct trials at a scale closer to commercial production.
2. Pilot scale spray dryers can handle a wide range of liquid feedstocks, including solutions, suspensions, emulsions, and slurries. They are equipped with pumps, feed tanks, and feed systems capable of handling larger volumes of feedstock.
3.Pilot scale spray dryers offer multiple atomization options, including rotary atomization, pressure nozzle atomization, and two-fluid nozzle atomization. This versatility allows researchers to explore different atomization techniques and optimize drying parameters for various applications.
4.These spray dryers feature adjustable process parameters such as inlet temperature, outlet temperature, feed rate, atomization pressure, and airflow rate. Researchers can optimize these parameters to achieve the desired particle size, morphology, and powder properties.
5.Pilot scale spray dryers maintain controlled drying conditions to ensure uniform drying and minimize the degradation of heat-sensitive materials. They feature precise control of temperature, humidity, and airflow throughout the drying chamber
6.Pilot scale spray dryers are equipped with product collection and recovery systems to collect the dried powder after atomization and drying. These systems may include cyclone separators, bag filters, or electrostatic precipitators to remove fine particles from the exhaust air.

This versatile pilot scale spray dryer serves numerous industries with its comprehensive capabilities.
In the pharmaceutical sector, it's ideal for API development, vaccine microencapsulation, and excipient optimization.
The food technology industry benefits from its capabilities in flavor encapsulation, nutritional powder development, and functional ingredient processing.
Chemical manufacturers utilize it for catalyst preparation, polymer drying, and specialty chemical production, while academic institutions value it for material science research, nanotechnology development, and process engineering studies.

The system's precise control makes it particularly valuable for heat-sensitive materials where maintaining product integrity is crucial.
Biotechnology companies use it for enzyme and probiotic drying, while ceramic manufacturers employ it for advanced material powder production. The equipment's flexibility allows it to handle materials ranging from aqueous solutions to organic solvents, with various solid content levels and viscosity ranges.

When evaluating the pilot spray dryer cost, it's essential to consider the total value proposition. The initial pilot spray dryer price represents an investment in precision technology that delivers significant long-term savings through reduced material consumption, lower energy requirements, and minimized production risks. Compared to using production-scale equipment for development work, this system reduces material requirements by up to 80%, dramatically cutting development costs.

The system's energy-efficient design incorporates heat recovery technology that reduces operating costs by 25-30% compared to conventional dryers. The modular construction minimizes maintenance requirements and reduces downtime, while the intuitive control system decreases operator training time and reduces the potential for operational errors. These factors combine to provide an excellent return on investment, particularly for organizations conducting frequent process development or small-scale production.

Our pilot spray dryer manufacturing process adheres to the highest quality standards, with CE certification and optional GMP-compliant designs available. All electrical components utilize world-renowned brands, ensuring reliability and performance consistency. The system's construction materials meet FDA requirements for food and pharmaceutical applications, with documentation packages available to support regulatory submissions.

The equipment undergoes rigorous factory testing before shipment, including performance validation runs and safety system checks. Each system includes comprehensive documentation, including operating manuals, maintenance guides, and validation support documents. Our quality management system is ISO 9001 certified, ensuring consistent manufacturing standards and product reliability.

Technical Expertise: Decades of experience in spray drying technology and process development

Comprehensive Support: 24/7 technical assistance and global service network

Customization Options: Tailored solutions for specific application requirements

Proven Performance: Thousands of successful installations worldwide

Future-Proof Design: Modular architecture allows for upgrades and expansions

The spray dryer models as below:

The pilot scale spray dryer is typically available within 10-15 days for standard configurations. We offer comprehensive support services including application consultation, material testing, installation supervision, operator training, and ongoing maintenance support. Our technical team provides personalized assistance throughout the equipment lifecycle, from initial consultation through to production operation.

We understand that each application has unique requirements, which is why we offer customized solutions tailored to specific process needs. Our engineering team works closely with clients to optimize system configuration, ensuring optimal performance for particular materials and production goals.

As a dedicated sub-brand of XIAN RICH SMART TECHNOLOGY CO., LTD, Achieve Chem specializes in the development and manufacturing of high-quality spray drying equipment. We are a trusted partner for industries seeking reliable and efficient drying technologies.

Our core strength lies in our expert R&D team and a 5S-standard workshop, ensuring every pilot spray dryer for sale is built to the highest standards of precision and quality. We go beyond standard models by offering comprehensive, customized drying solutions. Our technical experts provide free consultation and material testing services to analyze your specific application. This allows us to deliver detailed quotations and precision-engineered systems tailored to optimize your drying process and help you achieve your production goals effectively.

Welcome to contact Achieve Chem for more information. Let's discuss how our innovative spray drying technology can provide the perfect solution for your R&D and production needs.

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