Small Spray Dryer
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Small Spray Dryer

Small Spray Dryer - Pilot Scale Drying Solution | Bridge Between Lab & Production
Air compressor built-in and it does not need any external device.
The capacity from 30-2000ml/h
The drying chamber, cyclone separator, collection bottle and collection tube are made of high temperature resistant glass, which makes it easy to observe the whole experiment process.
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Description

Technical Parameters

Products Description

RSD-2L Small Spray Dryer by Achieve Chem is a compact, high-performance solution designed for laboratory-scale drying applications. Engineered with precision and durability in mind, it ensures efficient atomization, uniform particle distribution, and contamination-free processing. Ideal for pharmaceuticals, food science, and chemical research, this spray dryer combines advanced technology with user-friendly operation.

Lab Spray dryer 4

Key Features

Premium Stainless Steel Construction: Spray Plastic,SUS304/SUS316 (optional) material ensures anti-rust, anti-corrosion, and a pollution-free environment.

Advanced Atomization: Two-fluid stainless steel nozzle with auto-cleaning (needle system) to prevent blockages.

Precision Control: LCD touchscreen for real-time monitoring:

Inlet Air Temperature

Blower Frequency

Pump Speed

De-blocker Frequency

PID constant temperature control for stable drying conditions.

Flexible Sample Handling: Adjustable feed capacity (30–2500 ml/h) via feeding pump.

High-Quality Output: Uniform particle size distribution (95% in the same range).

Safety & Purity: Can be customized an air inlet filter to maintain sample integrity.

Versatile Nozzle Options: Standard 1.0 mm nozzle, with optional sizes (0.50/.75/1.5/2.0 mm).

Specification

Model: RSD-2L

Air Compressor: Built-in, Silent type

Temperature Control Range: ±1℃

Inlet Temperature Control Range: 30℃~300℃

Average Drying Time: 1.0~1.5S

Outlet Temperature Control Range: 30℃~140℃

Evaporation Capacity: 1500mL/H~2000ml/h

Power: 3KW /220V

Feeding Way: Peristaltic Pump

Unit Dimensions: 650x500x1300mm

Interested in learning Small spray dryer for your lab? [Send inquiry to us]

Equipment Benefits

Scalable Capacity: The small scale spray dryer handles evaporation capacities up to 2000ml/H, sufficient for producing gram to kilogram quantities of dried product. This capacity range is ideal for pilot production, clinical trial material manufacturing, and market testing.

Production-Ready Design: Unlike modified laboratory equipment, this system is engineered for extended operation with minimal maintenance requirements. The robust construction and commercial-grade components ensure reliability in demanding production environments.

Process Consistency: Advanced PLC control maintains precise drying parameters throughout extended operation, ensuring batch-to-b consistency critical for product quality and regulatory compliance.

Material Flexibility: The system accommodates aqueous solutions, suspensions, and emulsions with varying viscosities. Multiple nozzle options (0.7-3.0mm) provide flexibility for different material characteristics and production rates.

Quality Output: The two-fluid nozzle atomization produces spherical particles with narrow size distribution, excellent flow characteristics, and consistent bulk density-properties essential for downstream processing and final product performance.

Operational Efficiency: The optimized thermal efficiency and variable frequency fan reduce energy consumption compared to larger production dryers, lowering operational costs for small-batch production.

Easy Scale-Up: The system generates data directly applicable to production-scale equipment, reducing scale-up risks and timelines. This capability is particularly valuable for pharmaceutical and food products where drying parameters significantly influence final product properties.

Regulatory Compliance: Documentation packages support regulatory submissions with comprehensive process data recording and export capabilities. The system's design facilitates validation protocols required for pharmaceutical and food applications.

Quick Changeover: Between different products or batches, the system allows for rapid cleaning and parameter changes, maximizing operational efficiency when producing multiple products.

Technical Support: Our team provides comprehensive support for process optimization, troubleshooting, and scale-up activities, ensuring customers achieve their production objectives efficiently.

 

Spray dryer products: https://www.achievechem.com/spray-dryer/

Applications

The Richsmart Small Spray Dryer is ideal for:

Pilot production and process validation

Clinical trial material manufacturing

Specialty chemical production

Nutraceutical and functional food manufacturing

Pharmaceutical intermediate production

Catalyst and advanced material production

Contract manufacturing services

Market testing and sample production

Research institution core facilities

Technology transfer and scale-up activities

Why Choose Our Small Spray Dryer?

Economic Advantages
When evaluating small spray dryer price versus capabilities, our system offers exceptional value. The acquisition cost typically represents 20-30% of full production equipment while providing 60-80% of the functionality required for commercial production.

The system's operational efficiency reduces energy and material costs during development and small-scale production phases. The ability to produce market-ready quantities on the same equipment used for process development eliminates capital investment in separate systems for these functions.

For organizations requiring flexibility in production capacity, the small scale spray dryer provides the ability to economically produce small batches without the inefficiencies of oversized production equipment.

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Proven Technology: Based on established two-fluid nozzle technology with numerous installations worldwide demonstrating reliable performance.

Technical Expertise: Our engineering team provides comprehensive support from process development through commercial production.

Cost Efficiency: The small spray dryer price provides access to advanced drying technology without prohibitive capital investment.

Regulatory Support: Documentation packages facilitate regulatory submissions for pharmaceutical, food, and chemical products.

Scalability: Results generated on the system are directly applicable to production-scale equipment, reducing scale-up risks.

Interested in learning Small spray dryer for your lab? [Send inquiry to us]

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