5L Laboratory Heating Mantle
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5L Laboratory Heating Mantle

1.Normal Temperature Regulation
Feature: Heating Function
Capacity: 100ML/250ML/500ML/1,000ML/2,000ML/3,000ML/5,000ML/10,000ML/20,000ML
2.Digital Temperature Control Type
Feature: Heating Function, Temperature Display, Temperature Sensor
Capacity:100ML/250ML/500ML/1,000ML/2,000ML/3,000ML/5,000ML/10,000ML/20,000ML/50,000ML
3.Digital Magnetic Type
Feature: Heating Function, Temperature Display, Temperature Sensor, Magnetic Stirring
Capacity:100ML/250ML/500ML/1,000ML/2,000ML/3,000ML/5,000ML/10,000ML/20,000ML/50,000ML
4.Digital Display Constant Temperature Magnetic Force
Feature: Heating Function, Temperature Display, Time Display, Temperature Sensor, Magnetic Stirring, Timer
Capacity:100ML/250ML/500ML/1,000ML
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Description

Technical Parameters

5L Laboratory Heating Mantle

The 5L Laboratory Heating Mantle is designed for controlled and uniform heating of 5-liter laboratory vessels and compatible round-bottom flasks. It is suitable for chemical synthesis, distillation, reflux, evaporation and general laboratory heating applications.

With a 5,000 mL capacity, 180–4,400 W power range, intelligent digital temperature control and ±1°C temperature control accuracy, the heating mantle provides flexible heating performance for laboratory and research applications.

The system supports SCR power control and internal or external temperature sensing. A ~220V, 50Hz version is standard, while ~110V, 50/60Hz configurations are also available.

Key Benefits

5L / 5,000 mL laboratory heating capacity

180–4,400 W power range

Temperature control accuracy of ±1°C

Maximum surface temperature up to 380°C

Intelligent digital temperature display

SCR power control

Internal and external temperature sensing

Cr20Ni80 heating wire

High-temperature insulation system

Optional voltage configurations

Looking for a 5L heating mantle for your laboratory application? Send us your required voltage, temperature and configuration requirements for a suitable solution.

Request a Quote \  Send Your Requirements

Key Specifications

Parameter Specification
Capacity 5L / 5,000 mL
Power Supply ~220V, 50Hz
Optional Voltage ~110V, 50/60Hz
Power 180–4,400 W
Temperature Control Accuracy ±1°C
Maximum Surface Temperature Up to 380°C
Heating Element Cr20Ni80 Heating Wire
Temperature Control Digital Display / SCR Control
Temperature Sensing Internal & External Sensing

 

Technical Specifications

The 5L Laboratory Heating Mantle is engineered for controlled laboratory heating with flexible temperature sensing and power control options.

Parameter Specification
Product Type Laboratory Heating Mantle
Capacity 5,000 mL / 5L
Available Capacities 100 mL, 250 mL, 500 mL, 1,000 mL, 2,000 mL, 3,000 mL, 5,000 mL, 10,000 mL, 20,000 mL, 30,000 mL, 50,000 mL
Standard Power Supply ~220V, 50Hz
Optional Power Supply ~110V, 50/60Hz
Power 180–4,400 W
Temperature Control Accuracy ±1°C
Temperature Control Method Intelligent Digital Display, SCR Control, Internal and External Temperature Sensing
Maximum Surface Temperature Up to 380°C
Heating Element Cr20Ni80 Heating Wire
Boiling Time Approx. 10–25 minutes for 50 mL of water
Insulation Material Alkali-Free Glass Fiber
Insulation Temperature Resistance Up to 450°C
Insulation Resistance ≥500 MΩ (Dry State)
Thermal Insulation Layer Eco-Friendly Aluminum Silicate Wool, Vacuum-Molded
Fuse Ø5 × 20 mm, 15A
Temperature Sensing Internal and External Temperature Sensing
Control System Intelligent Digital Temperature Control / SCR Control
Typical Applications Chemical Synthesis, Distillation, Reflux, Evaporation and Laboratory Heating
Customization Voltage, Capacity and Control Configuration Options Available
Paramete 5l Heating Mantle | Shaanxi Achieve chem-tech
5l Heating Mantle | Shaanxi Achieve chem-tech
5l Heating Mantle | Shaanxi Achieve chem-tech
5l Heating Mantle | Shaanxi Achieve chem-tech
5l Heating Mantle | Shaanxi Achieve chem-tech

Container Compatibility

Shape compatibility: It needs to be compatible with common laboratory containers such as 5L round-bottomed flasks, conical flasks, and single-layer glass reaction vessels.

Size adjustment: Adjustable clips or elastic brackets are adopted to ensure a tight fit between the container and the heating cover, reducing heat loss. For instance, the 5L electric heating mantle single-layer glass reactor can be adapted to glass containers of different sizes.

 

Material Compatibility

Heat-resistant materials: Support high-temperature resistant containers such as glass, ceramics, and stainless steel, and avoid using materials that are prone to deformation such as plastic.

Infrared compatibility: If infrared radiation-assisted heating is adopted, it is necessary to ensure that the container absorbs infrared rays well (for example, dark glass is superior to transparent glass).

 

Function Expansion and Adaptation

Modular design: Optional modules such as magnetic stirring, vacuum adsorption, and condensation reflux are available to meet diverse experimental requirements. For instance, some models can integrate a stirred reactor to achieve the integration of heating and stirring.

Intelligent control: Supports PID temperature control, timing function, data recording, etc., suitable for automated experimental processes.

 

Safety Protection adaptation

Explosion-proof design: For flammable and explosive solvents, explosion-proof motors, pressure relief devices and grounding protection must be equipped.

Overheat protection: Built-in dual temperature control (mechanical temperature limit + electronic alarm) to prevent dry burning or over-temperature.

Material safety: The inner layer of the heating cover is made of aluminum foil insulation material, and the outer layer is made of corrosion-resistant and flame-retardant materials such as polytetrafluoroethylene, ensuring the safety of the experiment.

 

Our Configuration Options

Our 5L heating mantle can be supplied in different control configurations depending on the laboratory process and heating requirements.

Configuration Temperature Display Temperature Sensing SCR Control Magnetic Stirring Suitable For
Standard Heating - Basic ✓ - General laboratory heating
Digital Tempe Control ✓ ✓ ✓ - Controlled laboratory heating
Digital Heating with Magnetic Stirring ✓ ✓ ✓ ✓ Heating and mixing
Digital Constant-Temperature Heating & Stirring ✓ ✓ ✓ ✓ Stable heating and mixing applications

Please contact Achieve Chem with your required heating, temperature and stirring specifications so we can recommend the appropriate configuration.

 

The Features of our heating mantle

1. 5L Laboratory Heating Capacity

The 5L heating mantle provides a 5,000 mL capacity for laboratory processes requiring controlled heating of larger-volume vessels.

2. Precise Temperature Control

With temperature control accuracy of ±1°C, the system is designed for laboratory processes where stable temperature control is important.

3. Intelligent Digital Display

The digital display provides convenient monitoring of heating conditions and temperature control during laboratory operation.

4. SCR Power Control

SCR control enables flexible adjustment of heating power according to the process requirements.

5. Internal and External Temperature Sensing

Internal and external temperature sensing options provide greater flexibility for different laboratory heating configurations.

6. High-Temperature Heating Element

The heating system uses Cr20Ni80 heating wire, providing stable electric heating performance for laboratory applications.

7. High-Temperature Insulation

The insulation system combines alkali-free glass fiber and vacuum-molded aluminum silicate wool. The insulation materials are designed for high-temperature operation and improved thermal efficiency.

8. Flexible Voltage Options

The standard configuration is approximately 220V, 50Hz. Versions for approximately 110V, 50/60Hz are also available for different markets and laboratory electrical systems.

 

Precautions

  • When using it for heating treatment, operating procedures should be strictly followed to ensure safe use.
  • The heating temperature and time should be set according to the needs of the experiment, to avoid too high or too low temperatures causing adverse effects on the samples.
  • The heated water samples should be analyzed in a timely manner to avoid changes in the properties of the samples after prolonged storage.
  • In summary, although itself does not directly carry out water quality analysis, it plays an important role in the sample processing stage before water quality analysis, providing the necessary conditions for subsequent chemical analysis or biological testing.

 

Applications

Our 5L Laboratory Heating Mantle is suitable for a wide range of laboratory and research processes requiring controlled heating.

Chemical Synthesis

Provides controlled heating for chemical reactions and laboratory synthesis processes.

Laboratory Distillation

Suitable for heating compatible round-bottom flasks used in laboratory distillation systems.

Reflux

Provides stable heating for reflux experiments involving compatible laboratory vessels.

Evaporation

Can be used for controlled heating during laboratory evaporation and concentration processes.

Sample Preparation

Suitable for controlled heating of laboratory samples, solutions and chemical mixtures.

Research & Development

Designed for use in university laboratories, research institutions, chemical laboratories and R&D facilities.

Pilot and Process Development

The 5L capacity provides a practical option for laboratory-scale process development and experimental work before larger-scale production.

Our heating Mantle Quality Warranty

 
The design of insulation layer
 
01/

Thickness and uniformity

The thickness and uniformity of the insulation layer have an important effect on its performance. Too thin insulation layer may not provide enough electrical insulation and thermal insulation effect, and too thick insulation layer may increase the volume and weight of the heating jacket, reducing heating efficiency. Therefore, when designing the insulation layer, it is necessary to select the appropriate thickness according to the specific needs and ensure its uniform distribution. Generally speaking, the thickness of the alkali-free glass fiber insulation layer is between 0.5mm and 1mm.

02/

Tightness

The connection between the insulation layer and the heating element and the housing needs to have good sealing to prevent impurities such as moisture and dust from entering the inside of the heating sleeve and affecting the performance and life of the heating element. When designing the insulation layer, sealant, crimping and other methods can be used to ensure the tightness of the connection.

03/

Shape and structure

The shape and structure of the insulation layer need to be determined according to the specific design of the heating jacket. In general, the insulation layer needs to fit tightly to the heating element to ensure that it can effectively provide electrical insulation and thermal insulation. At the same time, the structure of the insulation layer also needs to consider the heat dissipation performance of the heating sleeve and the ease of use.

04/

Environmental protection and sustainability

With the increase of environmental awareness, the selection of insulation materials also needs to consider its environmental protection and sustainability. As a recyclable material, alkali-free glass fiber meets the environmental requirements. When designing the insulation layer, environmentally friendly materials such as degradable materials or bio-based materials can also be considered to reduce the impact on the environment.

Insulation layer manufacturing and testing
5l Heating Mantle | Shaanxi Achieve chem-tech
01

Manufacturing process

The manufacturing process of the insulation layer needs to be determined according to the characteristics of the selected material. For the alkali-free glass fiber insulation layer, it can be manufactured by dipping, coating, pressing and other processes. In the manufacturing process, the process parameters need to be strictly controlled to ensure the performance and quality of the insulation layer.

02

Detection and testing

After the insulation layer is manufactured, a series of inspections and tests are required to ensure that its performance and quality meet the design requirements. Common testing and testing items include electrical insulation performance testing, temperature resistance testing, corrosion resistance testing, mechanical performance testing, etc. Through these tests and inspections, the problems existing in the insulation layer can be found in time and improved and optimized.

5l Heating Mantle | Shaanxi Achieve chem-tech

Compatible Laboratory Equipment

The 5L heating mantle can be integrated into laboratory heating and chemical processing systems, depending on vessel configuration and application requirements.

Recommended related equipment includes:

Laboratory Glass Reactor

Distillation Equipment

Reflux System

 

Magnetic Stirrer

Vacuum Distillation Equipment

Short Path Distillation Equipment

Please confirm vessel dimensions and heating requirements before ordering to ensure compatibility.

 

OEM & Customization Options

Achieve Chem can provide configuration options according to different laboratory and equipment integration requirements.

Available options may include:

110V or 220V power supply configurations

50Hz or 60Hz frequency requirements

Exact heating capacities

Temperature control method

Internal or external temperature sensing

SCR power control

Magnetic stirring configurations where applicable

OEM labeling and packaging options where applicable

For customized requirements, please provide your required capacity, voltage, temperature range, application and quantity. Our technical team can recommend a suitable configuration.

Frequently Asked Questions

What is a 5L heating mantle used for?

A 5L heating mantle is used to provide controlled electric heating for compatible 5-liter laboratory vessels, particularly round-bottom flasks. Typical applications include chemical synthesis, distillation, reflux, evaporation and sample preparation.

What is the capacity of this heating mantle?

The primary configuration is 5L, equivalent to 5,000 mL. Other capacities from 100 mL to 50,000 mL are also available in the heating mantle series.

What power supply does the 5L heating mantle use?

The standard power supply is approximately 220V, 50Hz. Versions for approximately 110V, 50/60Hz are also available depending on the required configuration.

How much power does the heating mantle use?

The available power range is approximately 180–4,400W, depending on the heating mantle capacity and configuration.

How accurate is the temperature control?

The specified temperature control accuracy is ±1°C.

What is the maximum temperature of the heating mantle?

The maximum surface temperature is up to 380°C. The actual operating temperature of the material being heated depends on the vessel, sample, environment and operating conditions.

What type of heating element is used?

The heating mantle uses Cr20Ni80 heating wire as the heating element.

Does the heating mantle have digital tempe control?

Digital tempe control and intelligent digital display configurations are available. SCR control and internal/external temperature sensing are also supported according to the selected configuration.

What insulation material is used?

The insulation system uses alkali-free glass fiber together with vacuum-molded aluminum silicate wool. The insulation materials are designed for high-temperature laboratory heating applications.

Can the heating mantle be customized?

Yes. Different voltage, capacity and control configurations may be available depending on the project requirements. Contact us with your technical specifications for confirmation.

Can you supply other capacities?

Yes. Available capacities include 100 mL, 250 mL, 500 mL, 1,000 mL, 2,000 mL, 3,000 mL, 5,000 mL, 10,000 mL, 20,000 mL, 30,000 mL and 50,000 mL.

How can I select the correct heating mantle?

Please provide the vessel capacity, required temperature, power supply, application and whether additional functions such as magnetic stirring are required. Our team can recommend a suitable configuration.

Request a Quote for a 5L Heating Mantle

 

Looking for a 5L laboratory heating mantle for your laboratory or equipment project?

Send us your requirements and our team will recommend a suitable configuration.

Please include the following information if available:

Required capacity

Power supply / voltage

Required temperature

Application

Temperature control requirements

Magnetic stirring requirements

Quantity

OEM or customization requirements

Request a Quote

Get in touch with Achieve Chem today for product specifications, configuration recommendations and quotation.

 

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