Multi Station Rotary Press
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Multi Station Rotary Press

1. Specification:
(1)Number of Stations: 5/7/9/12/19
(2)Production Capacity: 9000/12600/16200/17000/40000(PC/H)
***Price List for whole above, inquire us to get
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost.
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
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Description

Technical Parameters

The multi station rotary press is a versatile equipment widely used in various industries for mass production of tablets, pellets, and other solid dosage forms. This machine is designed to streamline the manufacturing process by simultaneously pressing multiple tablets at different stations, increasing productivity and efficiency.

 

In the market, there are several common types and models of multi-station rotary press machines available. These machines vary in terms of their specifications, capacity, and features. Some popular models include the DRS series, RDX series, and GPH series, each offering unique advantages and capabilities to cater to different production needs.

 

Pill press machine

Parameters Table

 

Rotary Tablet Press Parameters | Shaanxi Achieve chem-tech Rotary Tablet Press Parameters | Shaanxi Achieve chem-tech

 

Latest Developments

 

The core component of the multi station rotary press, the turntable, has very high requirements for precision and material. The company absorbs advanced domestic and foreign technologies and benchmarks against European standards to produce turntables with a full range of varieties, excellent materials, high precision and long service life. Therefore, these turntables are very popular and attract a large number of manufacturers from all over the country to purchase them every year. Recently, the company has also introduced a batch of new equipment such as machining centers, which can not only increase the output of the turntable, but also further improve the accuracy, thereby adapting to more machine models, thus improving product competitiveness.

Tablet Punching Machine

 

Currently, the company produces a total of 4 tablet presses, which can press various shapes such as single-layer tablets, double-layer tablets, and ring-shaped tablets. For example, one of the rotary tablet presses is currently widely used in pharmaceutical production. It has faster rotation speed, higher output and better tablet quality than ordinary tablet presses. The tablet press is divided into three parts: the upper punch, the middle die, and the lower punch. The granular or powdery materials are placed in the die holes on the edge of the turntable. When the turntable rotates, the upper and lower punches move up and down along with the curved guide rails. Tablet purposes. The turntable can be equipped with 33 sets of dies, and 66 pieces can be pressed in one rotation. Sales of our tablet presses are also very impressive. In the past two years, the demand for tablets has surged, so the sales of tablet presses have been rising.

 

After years of development, the company has reached cooperation with many well-known domestic pharmaceutical companies such as Harbin Pharmaceutical Group and Ziguang Group. Not only that, the company's products have entered the Southeast Asian, European and American markets, and are exported to more than 10 countries and regions.

 

Technical characteristics

 

Efficient continuous production

The multi-station rotary press can complete multiple stamping processes in one working stroke, such as blanking, punching, drawing, bending, etc., which greatly improves production efficiency.

A continuous and efficient production process is realized through the rapid conversion and transmission mechanism between stations.

 

Highly automated

It integrates automatic functions such as depalletizing, feeding, stamping and discharging, which reduces manual intervention and improves the automation degree of production line.

The automatic control system can precisely control the action and timing of each station to ensure the stability and reliability of the production process.

 

Strong flexibility

The multi-station rotary press can quickly change the mold according to the needs of different products, and adapt to the production mode of multi-varieties and small batches.

The process of mold replacement and debugging is simple and fast, and the production preparation time is reduced.

 

High precision machining

Advanced transmission system and positioning device are used to ensure the accuracy and quality of stamping parts.

It is equipped with high-precision testing equipment and feedback system to monitor and adjust key parameters in the production process in real time.

 

Compact structure, small footprint

The design of the multi-station rotary press is compact, and each station is closely arranged, which effectively saves production space.

It is suitable for the limited production environment of the factory space, and improves the flexibility and adaptability of the production line.

 

Energy saving and environmental protection

The use of advanced energy-saving technology and environmentally friendly materials to reduce energy consumption and emissions in the production process.

Equipped with waste recovery and treatment system, to achieve the recycling of resources and environmental protection.

In summary, the multi-station rotary press has the technical characteristics of efficient continuous production, high automation, strong flexibility, high-precision processing, compact structure, energy saving and environmental protection. These characteristics make the multi-station rotary press have a wide range of application prospects and development potential in the field of stamping processing, especially suitable for mass production of high-precision, high-quality stamping parts production line.

 

Applications

 

The primary applications of multi station rotary press machines are in pharmaceutical manufacturing. These machines are used to produce various types of tablets, including immediate-release tablets, extended-release tablets, chewable tablets, enteric-coated tablets, and more. The ability to produce tablets with different sizes, shapes, and formulations makes multi-station rotary press machines highly versatile and suitable for a wide range of drug manufacturing processes.

 

Moreover, multi-station rotary tablet press machines are also utilized in the production of nutraceuticals, vitamins, dietary supplements, and herbal products. The precision and consistency offered by these machines ensure uniform dosage forms and enhance product quality.

Rotary Tablet Press Applications | Shaanxi Achieve chem-tech Rotary Tablet Press Applications | Shaanxi Achieve chem-tech Rotary Tablet Press Applications | Shaanxi Achieve chem-tech Rotary Tablet Press Applications | Shaanxi Achieve chem-tech
Measartan potassium tablet with improved stability and preparation method thereof

 

The invention discloses measartan potassium tablets and a preparation method thereof. The measartan potassium tablets are made of the following raw materials: measartan potassium, stabilizer, solubilizer, filler, disintegrant, binder and lubricant; the stabilizer is selected from tartaric acid, fumaric acid, citron At least one of acid, lactic acid and malic acid; the solubilizing agent is selected from at least one of meglumine, poloxamer, polysorbate and sodium lauryl sulfate. The preparation method is as follows: mix measartan potassium, filler and disintegrant in a wet granulator, spray the water solvent of binder, stabilizer and solubilizer to granulate the mixture, and dry it in a fluidized bed; the result The granules are crushed using a 1.5mm sieve; lubricant is added and mixed; the uniformly mixed granules are compressed using a rotary tablet press with a theoretical tablet weight of 360 mg. This prescription can not only solve the current problems of difficult storage of Measartan Potassium Tablets or harsh industrial production conditions, but also solve the problem of poor solubility.

Our company's tablet press machines are packaged securely in shock-resistant materials to ensure safe transit. The packaging is designed to protect the machine from scratches and impacts. We collaborate with reliable logistics partners, offering timely delivery and tracking services. Our commitment to quality extends beyond the product, ensuring a seamless experience from purchase to delivery.

 

Maintenance and upkeep of lubrication system

The importance of sliding systems

 

 

The main function of the lubrication system is to reduce friction and wear between the machine components, reduce energy consumption, and extend the life of the equipment. In a multi-station rotary press, the lubrication system covers key components such as crankshaft, connecting rod, slider, and guide rail to ensure that these components can work smoothly at high speeds.

The composition of lubrication system

 

 

The lubrication system of multi station rotary press is usually composed of oil tank, oil pump, oil pipe, oil nozzle, filter, etc. The lubricating oil is delivered to the various lubrication points through the oil pump, providing the necessary lubrication for the key components.

Lubrication system maintenance and maintenance
Multi Station Rotary Press | Shaanxi Achieve chem-tech
Multi Station Rotary Press | Shaanxi Achieve chem-tech
Multi Station Rotary Press | Shaanxi Achieve chem-tech
Multi Station Rotary Press | Shaanxi Achieve chem-tech

Check oil level and quality regularly

Check the oil level in the tank regularly to ensure that the lubricating oil is sufficient to avoid equipment wear due to insufficient lubrication.

Observe the color and transparency of the lubricating oil, if there is turbidity, black or odor, should be replaced in time.

Change lubricating oil regularly

Change the lubricating oil regularly according to the equipment's operating instructions or maintenance manual. It is generally recommended to replace the device once a year or after a certain hour of use.

When replacing lubricating oil, the tank and oil circuit should be thoroughly cleaned to ensure that the new oil is not contaminated.

Clean and replace filters

Clean or replace the oil filter regularly to prevent impurities from entering the lubrication system, causing component wear or blocking the oil circuit.

When cleaning the filter, the appropriate cleaning agent should be used to thoroughly remove oil and impurities.

Check lubrication lines and nozzles

Check regularly whether the lubrication pipes and oil nozzles are blocked or leaking oil, and deal with any anomalies in time.

For clogged pipelines and oil nozzles, use compressed air or special tools to clear them.

Keep the lubrication system clean

Regularly clean the external dirt of the fuel tank and oil circuit to prevent impurities from entering the lubrication system.

When replacing lubricating oil or cleaning the tank, clean cloth or paper should be used to wipe, avoid using cotton yarn and other materials that are easy to shed fibers.

Check the operation status of the lubrication system regularly

In the process of equipment operation, regularly check the operating status of the lubrication system, such as the working pressure of the oil pump, the flow of lubricating oil, etc.

If any abnormality is found, stop the machine in time for inspection, and then continue to run after troubleshooting.

The selection of lubricating oil
 

Choose the right lubricant

According to the equipment instruction manual or maintenance manual, choose the lubricating oil suitable for the multi-station rotary press.

The viscosity, oxidation resistance, extreme pressure and other properties of lubricating oil should meet the requirements of the equipment.

 

Pay attention to the storage and use of lubricating oil

Lubricating oil should be stored in a dry, ventilated, dark place to avoid moisture and oxidation.

When using lubricating oil, impurities and moisture should be avoided to ensure the purity of lubricating oil.

Safety precautions

 

 When maintaining and maintaining the lubrication system, the power supply to the equipment should be cut off first

Ensure that the equipment is completely stopped before performing maintenance.

 Use the right tools and equipment

When replacing lubricating oil, cleaning filters, or checking pipes, use appropriate tools and equipment to avoid damage to the equipment.

 Follow operating procedures and safety procedures

During the maintenance and maintenance of the lubrication system, the operating procedures and safety process of the equipment should be strictly observed to ensure the safety of operation.

 

Through regular maintenance and maintenance of the lubrication system of the multi station rotary press, the normal operation of the equipment can be ensured and the service life can be extended. At the same time, choosing the right lubricating oil and complying with safety precautions are also key to ensuring the safe and stable operation of the equipment.

 

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