16 Station Tablet Compression Machine
(1)Number of Stations: 5/7/9/12/19
(2)Production Capacity: 9000/12600/16200/17000/40000(PC/H)
***Price List for whole above, inquire us to get
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost.
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
Description
Technical Parameters
The 16 Station Tablet Compression Machine, as an indispensable and efficient production equipment in modern pharmaceutical, chemical, and food industries, has remarkable performance and wide application fields. This equipment is not only a simple mechanical device, but also a technological crystallization that integrates precision manufacturing, automation control, and efficient production. In addition to being efficient and multifunctional, the 16 station tablat press also has many advantages. It has a reasonable design, compact structure, small footprint, and is easy to layout and adjust in the production line. At the same time, the device adopts an advanced automation control system, which can achieve functions such as one click start, automatic operation, and real-time monitoring, greatly reducing the labor intensity and skill requirements of operators. In addition, the equipment is equipped with comprehensive safety protection devices and fault diagnosis systems, which can timely detect and eliminate equipment faults while ensuring the safety of operators, ensuring the continuity and stability of production.
Products Introduction
It is a sophisticated piece of equipment widely used in the pharmaceutical industry for the production of tablats. It is specifically designed to efficiently compress powdered or granulated materials into uniform tablets of consistent size, shape, and weight. This tablat press machine comprises 16 separate compression stations, allowing for simultaneous tablat production, which significantly enhances productivity and throughput. The 16-station configuration enables high-speed operation while maintaining precise control over the compression process. These machines typically offer advanced features such as automated feeding, compact design, and integrated quality control systems to ensure accurate dosing, eliminate cross-contamination, and maintain product integrity. With their robust construction, user-friendly operation, and reliable performance, station tablat compression machines are essential tools for pharmaceutical manufacturers aiming to produce tablats at large scale with excellent reproducibility and efficiency.
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Products Parameter
The parameters of a 16 station tablet compression machine can vary depending on the specific model and manufacturer. However, some common parameters for such machines include:
It is important to note that the actual parameters for a specific 16 station tablat press may vary, and it's advisable to consult the manufacturer's specifications for precise details regarding the machine's capabilities.
Tablet Output:
The tablat output refers to the number of tablats produced per minute or hour. For a 16-station tablat compression machine, the output can range from several thousand to tens of thousands of tablats per hour, depending on the speed and efficiency of the machine.
01
Compression Force:
The compression force is the pressure applied to the material during the tablat compression process. It ensures proper compaction and binding of the powdered or granulated material. The compression force for a 16 station tablet press typically ranges from a few kilonewtons to several tens of kilonewtons.
02
Tablet Diameter and Thickness:
The machine's design allows for the production of tablats with specific dimensions. The diameter and thickness of the tablats can be adjusted within certain limits based on the machine's specifications. Common tablat diameters for this type of machine range from 5 mm to 25 mm, with thicknesses ranging from 2 mm to 12 mm.
03
Fill Depth:
The fill depth refers to the amount of material loaded into each compression station before the compression process. This parameter affects the weight and density of the resulting tablats. The fill depth can be adjusted based on the requirements of the specific formulation being compressed.
04
Machine Dimensions:
The overall dimensions of the 16 station tablat press, including its height, width, and depth, may vary depending on the specific model. These dimensions are important considerations for installation and integration into a production line.
05
| Model NO. | XYP-5 | XYP-7 | XYP-9 | XYP-12 | XYP-19 |
| Operation Type | automatic | ||||
| Number of Stations | 5 | 7 | 9 | 12 | 19 |
| Instan. Pressure (ton) | / | ||||
| Max Tablet Pressure (kn) | 80 | 80 | 80 | 80 | 80 |
| Max Tablet Diameter (mm) | 12 | 12 | 12 | 12 | 12 |
| Max. Thickness of Tablet (mm) | 3-6mm | 3-6mm | 3-6mm | 3-6mm | 3-6mm |
| Capacity (PC/H) | 9000 | 12600 | 16200 | 17000 | 40000 |
| Power (W) | 2200 | 2200 | 2200 | 2200 | 2500 |
| Circular mold | √ | √ | √ | √ | √ |
| Replacing mold | √ | √ | √ | √ | √ |
| Overall Dimensions (mm) | 500*650*1300 | 500*650*1300 | 500*650*1300 | 500*650*1300 | 600*700*1500 |
| Machine Weight (kg) | 200 | 200 | 200 | 220 | 500 |
Products Features
High-Speed Operation:
The 16-station configuration allows for simultaneous tablat compression, significantly increasing the machine's production capacity and overall output. This high-speed operation ensures efficient tablat manufacturing and maximizes productivity.
Automated Feeding System
Many 16-station tablat compression machines incorporate automated feeding systems, which streamline the material loading process. These systems enable continuous and consistent material feeding, reducing operator workload and minimizing the risk of errors or inconsistencies.
Integrated Quality Control:
To ensure the production of high-quality tablats, these machines often come with integrated quality control features. These may include mechanisms for detecting tablat defects, such as chipping or double-layered tablats, and rejecting them automatically to maintain product integrity.
User-Friendly Interface:
The machines are designed with user-friendliness in mind, featuring intuitive interfaces and controls. This simplifies operation, reduces the learning curve for operators, and enhances overall efficiency.
Robust Construction:
16 station tablet press machines are built with durable and high-quality materials to withstand the rigors of continuous production. Their robust construction ensures long-term reliability and minimal downtime.
Compliance with Regulatory Standards:
These machines are designed to meet stringent regulatory requirements in the pharmaceutical industry, including Good Manufacturing Practices (GMP) guidelines and other quality assurance standards. Compliance with these standards ensures the production of tablats that meet the highest quality and safety standards.
Overall, a 16 station pill pressing machine offers a combination of high-speed operation, precise compression control, automation, quality control, user-friendliness, durability, and regulatory compliance. These features make it an essential tool for pharmaceutical manufacturers seeking efficient and reliable tablat production capabilities.
Technical details and advanced features
1 Automation Control System
Modern 16 Station Tablet Compression Machine are typically equipped with advanced automation control systems, such as PLC (Programmable Logic Controller) or microcomputer control systems. These systems can accurately control various parameters during the tablat pressing process, such as filling amount, tablet pressing pressure, tablat thickness, etc., to ensure that the quality of the produced tablets is stable and meets standards. At the same time, the automation control system also has fault diagnosis and alarm functions, which can timely remind operators when equipment malfunctions, reducing the risk of production interruption.
2 Mold and Punch Design
The mold and punch are key components in the tablat press, directly affecting the quality and output of the tablets. The 16 station tablet press usually uses high-precision molds and punches, which are treated with special processes to be wear-resistant, corrosion-resistant, and easy to clean. The design of molds and punches needs to be adjusted according to the characteristics of raw materials and tablat requirements to ensure the smooth progress of the tablat pressing process and the stability of tablat quality.
3 Safety protection devices
In order to ensure the safety of operators, 16 station tablat presses are usually equipped with multiple safety protection devices, such as protective covers, emergency stop buttons, photoelectric protection, etc. These devices can quickly cut off power or stop equipment operation in case of equipment abnormalities or operator misoperation, preventing accidents from occurring.
Extensive Solutions
In the pharmaceutical industry, these machines are a vital tool for manufacturing a wide range of tablets, including prescription drugs, over-the-counter medications, and dietary supplements. They can produce tablats with different shapes, sizes, and densities to meet specific patient requirements. Furthermore, the versatility of these machines allows for the production of specialty tablats, such as sustained-release or enteric-coated formulations, offering improved drug delivery options.
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Beyond pharmaceuticals, the 16-station tablat compression machine finds applications in the nutraceutical industry, where it is used to manufacture nutritional supplements and vitamins in tablat form. These machines ensure accurate dosing and uniform tablat quality, vital for maintaining the efficacy and safety of nutraceutical products. Additionally, the cosmetic industry utilizes tablat compression machines to produce compacted powders for pressed makeup products like foundation, blush, or eyeshadow. This enables efficient and consistent production of cosmetics while maintaining precise control over product formulation.
The use of tablet compression machines extends even further into research institutions and laboratories, where they are employed in formulation development and small-scale manufacturing of experimental tablats. Researchers can utilize these machines to test different formulations, evaluate tablat properties, and study drug dissolution profiles. This versatility allows for rapid prototyping and optimization of tablat formulations, ultimately contributing to the advancement of drug discovery and development processes.
Purpose
The role of the 16 station tablat press is particularly prominent. With the increasing global demand for drug quality and safety, every aspect of drug production needs to strive for excellence. This device can accurately compress various drug powders or granular raw materials into tablats with standardized shape, consistent weight, and suitable hardness through its precision designed molds and punches. This process not only ensures the uniformity and stability of the drugs, but also greatly improves production efficiency, enabling pharmaceutical companies to respond to market demand faster and provide high-quality drugs for patients.
16 station tablat presses also play an important role. The production of chemical products such as fertilizers, pesticides, catalysts, etc. often requires mixing and pressing multiple raw materials. This equipment, with its multi station and high-efficiency characteristics, can quickly complete the mixing and pressing process of raw materials, producing chemical products with regular shapes and stable performance. At the same time, its precise control system can ensure that the quality of each product meets the preset standards, meeting the strict requirements of the chemical industry.
There are also 16 station tablat presses With consumers' pursuit of diversified and healthy food, the market demand for leisure foods such as candies, dairy tablats, and effervescent tablats continues to grow. The production of these foods often requires specific shapes and textures, and a 16 station tablat press can precisely meet this demand. By replacing different molds and punches, this equipment can easily produce food tablats of various shapes, sizes, and thicknesses, bringing consumers a richer taste experience.
However, in order to fully utilize the performance advantages of the 16 Station Tablet Compression Machine, the following points need to be noted during use. Firstly, appropriate equipment models and configurations should be selected based on production needs and raw material characteristics; Secondly, regular maintenance and upkeep of the equipment should be carried out, such as cleaning molds, replacing lubricating oil, etc; Finally, it is necessary to strictly follow the operating procedures and safety regulations to avoid safety accidents. In summary, the 16 station tablet press has been widely used in industries such as pharmaceuticals, chemicals, and food due to its high efficiency, versatility, and high precision. With the continuous advancement of technology and the continuous development of the market, this device will inevitably usher in broader application prospects and development space. In the future, we will continue to monitor the technological trends and market changes in this field to provide our customers with higher quality and efficient production equipment and services.
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