Tablet Punching Machine
(1)Single: Manual/Automatic(Operation Type)
(2)Rotary: 5/7/9/12/19(Number of Stations)
***Price List for whole above, inquire us to get
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost.
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
Description
Technical Parameters
A Tablet Punching Machine, also known as a tablet compressing machine, is a specialized piece of equipment used to compress granular or powdered materials into tablets. This process involves the application of pressure to the material within a die, resulting in the formation of a solid, uniform tablet.
Tablet presses are widely used in the pharmaceutical, chemical, food, and other industries where tablets are a common dosage form for various products. These machines typically feature adjustable parameters such as compression force and speed, allowing for precise control over the final tablet characteristics, including hardness, thickness, and dissolution properties.
Parameters Table
Rotary Tablet Press
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Single Tablet Press
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Advantages of Tablets
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They offer excellent portability and convenience, allowing patients to easily carry and take medication wherever they go.
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Tablets provide precise dosing, ensuring that patients receive the correct amount of medication each time.
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Often have a longer shelf life and better stability compared to other dosage forms, making them more reliable.
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Can be formulated with various coatings and fillers to enhance taste, mask unpleasant odors, and protect the active ingredients from degradation.
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Generally cost-effective to produce and package, making them an economical choice for both manufacturers and consumers.
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Applications in Agricultural Production
Our business partner
Qiqihar Yueyang Hengye Food Co., Ltd. is a subsidiary of Xinglongken Group Company. It settled in Meilis Industrial Park of Qiqihar National High-tech Zone in July 2020.
It mainly produces and sells organic steam flaked corn, barley, corn flour and other feeds products as well as deeply processed products of organic grain.
The company's total investment is 160 million yuan. The factory covers an area of 40,000 square meters and is constructed in two phases. It can produce 150,000 tons of steam corn flakes, 50,000 tons of corn flour, and 40,000 tons of other miscellaneous grain products and miscellaneous grain deep-processed products annually.
The project started construction on September 1, 2020. As of now, the first phase of the project has been basically completed. Two corn flaking production lines have been built. The first production line has been debugged and entered trial production.
It can currently produce 200 tons of flaking corn per day. As of January 21, 2021, more than 2,300 tons of flaked corn have been produced, and more than 1,560 tons have been shipped out of the warehouse. The second production line is being installed.
Developmen mission
It is understood that steam flaking technology is currently the world's most advanced grain feed processing method.
Steam flaked corn feed can increase the starch digestibility of farmed animals to 99%, promote the digestion and metabolism of other substances, improve animal physique, increase reproductive rate, reduce disease rates, and can also increase milk production and increase milk protein in dairy cows and sheep. content, while reducing the use of feed and veterinary drugs, thereby saving costs and improving the quality of dairy products.
It is now widely used in ruminant, aquaculture, pig, fox, raccoon dog and other animal breeding.
Steam flaked corn feed indeed offers numerous benefits for farmed animals, particularly in enhancing their nutritional intake and overall health.
Increased Starch Digestibility:
Steam flaking corn significantly improves its starch digestibility, often reaching levels as high as 99%. This means that animals can more efficiently utilize the energy from the corn, leading to better growth performance and feed conversion rates.
Promotion of Digestion and Metabolism:
The process of steam flaking not only breaks down the starch but also makes other nutrients more available for digestion. This enhanced bioavailability can lead to improved overall digestion and metabolism in animals.
Improved Animal Physique:
Better nutrition from steam flaked corn feed contributes to healthier body condition and improved physical attributes in animals. This can lead to better reproductive performance and overall vitality.
Increased Reproductive Rate:
Improved nutrition and health can positively impact the reproductive systems of animals, leading to higher conception rates, more successful pregnancies, and larger litters or offspring.
Reduced Disease Rates:
Healthier animals are less susceptible to diseases. The enhanced immune system function resulting from better nutrition can help animals fight off infections and other health issues.
Increased Milk Production and Milk Protein Content:
For dairy cows and sheep, steam flaked corn feed can lead to increased milk production and higher milk protein content. This is due to the improved energy and nutrient utilization from the feed.
Cost Savings and Improved Dairy Product Quality:
By increasing feed efficiency and reducing the need for veterinary drugs, steam flaked corn feed can help reduce overall production costs. Additionally, the improved milk quality resulting from better nutrition can lead to higher-quality dairy products, which may command a premium in the market.
It's important to note that while steam flaked corn feed offers these benefits, it should be used as part of a balanced and nutritious diet tailored to the specific needs of the animals being fed. Overfeeding or using it as the sole source of nutrition may not yield optimal results and could potentially lead to health issues.
In conclusion, steam flaked corn feed is a valuable addition to animal feeding programs, offering numerous benefits that can improve animal health, production performance, and overall profitability for farmers.
Maintaince
Maintaining a tablet punching machine is crucial to ensure its optimal performance and longevity. Here are the key steps to follow:
Regular Inspection: Conduct monthly inspections of all moving parts, such as gears, bearings, and press wheels. Ensure they rotate smoothly and are free from excessive wear. Replace or repair worn-out parts promptly.
Cleaning: After each use, remove residual powder and clean the machine thoroughly. Use a soft brush or clean cloth to avoid scratching the surfaces. If the machine is not used for an extended period, disassemble the punches, apply rust-preventing oil to the machine's friction surfaces, and cover it with a dust cover.
Lubrication: Regularly lubricate the moving parts like gears and bearings to minimize friction and wear. Use the recommended lubricant and apply it when the machine is turned off.
Die and Punch Care: Keep the dies and punches clean and rust-free. Store them in a well-lubricated state, either in a covered container filled with oil or individually wrapped in oil-soaked cloth.
Electrical Components: Inspect and maintain the electrical components regularly to ensure they are in good working order.
Operational Environment: Keep the workspace clean and dust-free, especially when manufacturing tablets for medical or food use.
Training and Documentation: Provide regular training to operators on proper maintenance procedures and document all maintenance activities for future reference.
The tablet press boasts several key features and advantages. It offers precise dosing, ensuring accurate tablet weights and thicknesses. High production rates and efficiency are achieved with its continuous operation. Its versatility allows for the production of tablets with diverse shapes and sizes. Additionally, it's easy to operate and maintain, making it a reliable choice for various applications.
The tablet punching machine, also known as a tablet press, is a crucial piece of equipment in the pharmaceutical and nutraceutical industries for the production of tablets. This machine is designed to compress powdered or granular materials into uniform, solid dosage forms, such as tablets, pills, or caplets.
The core components include the feed frame, die table, punches, and compression rollers. The feed frame holds the material that is to be compressed, while the die table contains multiple die cavities where the tablets will be formed. The punches, which consist of an upper and a lower punch, are responsible for compressing the material within the die cavity. The compression rollers provide the force necessary to drive the punches down and compress the material.
During operation, the powdered or granular material is fed into the feed frame and then distributed evenly into the die cavities. The upper punch descends into the die cavity, compressing the material against the lower punch. The compression rollers then apply the necessary force to achieve the desired tablet hardness and shape. Once compressed, the upper punch rises, and the ejector pins push the tablets out of the die cavities, ready for further processing or packaging.
Tablet punching machines come in various sizes and configurations, ranging from small, manual machines suitable for laboratory use to large, automated machines capable of producing thousands of tablets per hour for commercial production. Some machines are equipped with advanced features such as automatic feeding, lubrication systems, and in-process quality control systems to ensure consistent tablet quality and production efficiency.
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