Automatic Tablet Press Machine
Automatic Tablet Press Machine
Automatic Tablet Press Machine
Automatic Tablet Press Machine
Automatic Tablet Press Machine
Automatic Tablet Press Machine
Automatic Tablet Press Machine
Automatic Tablet Press Machine
Automatic Tablet Press Machine
Automatic Tablet Press Machine
Automatic Tablet Press Machine
Automatic Tablet Press Machine
(1)Number of Stations: 5/7/9/12/19
(2)Production Capacity: 9000/12600/16200/17000/40000(PC/H)
***Price List for whole above, inquire us to get
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost.
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
Description
Technical Parameters
An automatic tablet press machine is a type of machine used to compress particles or powdered substances into tablets. Its working principle mainly involves using a mold to apply pressure on the material, resulting in its formation as a tablet. The next step is peeling and cooling to obtain a sheet product. Automatic sheet press is a kind of automatic continuous production equipment with high efficiency, stability and wide application range, which has a wide range of applications in many fields. When choosing an automatic tablet press, it is necessary to consider factors such as production needs, budget constraints and after-sales service.
Product Parameter
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Tips
Prevent tablet press from stacking
Laminated sheet refers to two pieces stacked into one. The tablet sticks to the upper punch due to adhesive punching or upstroke curling and other reasons, at this time, the particles are filled in the die hole and repeatedly pressed into a laminated sheet or because the rising position of the downstroke is too low, the tablet can not be pushed out in time, and at the same time, the particles are added to the die hole and repeated pressure. Pressure into laminated tablet press is easy damaged, should solve the problem of sticking rushed matching, the improvement of die and punch, exclude tablet machine fault.
The reasons and treatment of the loose tablet are as follows:
► Not enough pressure.
Solution: Increase the pressure. However, for some special purpose large sections require greater pressure, the pressure requires to reach the upper pressure limit of the tablet press or exceed the upper pressure limit, need to customize the corresponding specifications of the large pressure of the tablet press. The compression time is too little, the speed is too fast. Extend the compression time, increase the prepressure and reduce the speed accordingly.
► Multiple stamping machine punching length is not uniform.
Solution: Adjust the punch. The active collaterals and head become loose. Tighten. The fineness of drug crushing is not enough, the content of fiber or elastic drug or oil is too large and the mixing is not uniform. It can be overcome by crushing the drug over 100 mesh sieve, selecting a strong adhesive, appropriately increasing the pressure of the tablet press, and increasing the oil drug absorbent sufficiently mixed.
► The amount of adhesive or wetting agent is insufficient or improper selection, so that the particle texture is loose or the particle thickness is not evenly distributed, and the coarse and fine particles are stratified. It can be overcome by using appropriate adhesive or increasing dosage, improving granulation process, mixing more soft materials and mixing particles.
The water content of the particles is too little, the over-dried particles have greater elasticity, and the drugs containing crystal water lose more crystal water during the particle drying process, making the particles brittle and easy to loosen the fragments.
Therefore, when granulating, the water content of the particles should be controlled according to different varieties. If the produced particles are too dry, an appropriate amount of dilute ethanol (50%-60%) can be sprayed, mixed and pressed.
Catalyst support
The application of automatic tablet press machines in the field of catalyst carriers mainly lies in pressing powdered or granular catalyst raw materials into tablets of certain shapes and sizes to meet different industrial demands. The following is a detailed analysis of the automatic tablet press and the catalyst carrier:
The Role of Automatic Tablet Presses in the Field of Catalyst Carriers
Improving production efficiency
The automatic tablet press can compress powdered or granular catalyst raw materials into tablets. This forming method not only facilitates the storage and transportation of the catalyst but also increases the loading density of the catalyst in the reactor and the reaction efficiency, thereby enhancing the overall production efficiency.
Meeting industrial demands
In industries such as petrochemicals, pharmaceuticals, and environmental protection, catalyst tablets are widely used. The automatic tablet press can produce catalyst tablets of various shapes and specifications, meeting the demands of different industrial processes.
Promoting technological progress
With the continuous development of automatic tablet press technology, its levels of automation and intelligence are constantly improving, enabling more precise control of parameters such as pressure, speed, and dosage during the pressing process, thereby enhancing the quality and consistency of catalyst tablets.
Types and Selection of Catalyst Carriers
Catalyst carriers are an important component of supported catalysts and come in a wide variety of types, including alumina, silica gel, activated carbon, molecular sieves, etc. When choosing a catalyst carrier, the following factors need to be considered:
Chemical stability
The carrier should have good chemical stability and be able to maintain its structure and performance unchanged under reaction conditions.
Specific surface area
A carrier with a high specific surface area can provide more active sites, which is conducive to the dispersion and loading of the catalyst.
Pore size and pore structure
Appropriate pore size and pore structure can promote the diffusion and adsorption of reactants and enhance catalytic efficiency.
Mechanical strength
The carrier should have sufficient mechanical strength to withstand the pressure during the pressing process and the stress during the reaction process.
Application Examples of Automatic Tablet Presses in the Preparation of Catalyst Carriers
In laboratories and industrial production, automatic tablet press machines are often used to prepare various catalyst carrier tablets. For instance, when preparing fixed-bed catalysts, carrier materials such as diatomite can be mixed with active components and then pressed into tablets through an automatic tablet press. This forming method not only enhances the mechanical strength of the catalyst but also facilitates its loading and replacement in the reactor.
Tools required for maintenance
Basic tool
A screwdriver is an essential tool for device maintenance. It is used to remove and install screws on the device. Select the appropriate screwdriver head according to different screw types and specifications to ensure the smooth removal and installation process.
Wrench is also one of the tools often used in the maintenance of equipment, mainly used to tighten or loosen the nut on the equipment. Similar to screwdrivers, wrenches also have a variety of specifications and types, which need to be selected according to the actual situation.
The cleaning brush cleans dust and impurities from the surface of the device to keep the device clean. During the maintenance process, the cleaning brush can help remove hard-to-reach dirt and ensure the cleanliness of the inside of the equipment.
Lubricating oil is an important lubricant when maintaining equipment, which is used to reduce friction and wear between moving parts of the equipment. In the maintenance process, it is necessary to select the appropriate lubricating oil for filling according to the requirements of the equipment manual.
Cleaning agent is used to clean the stains and grease on the surface of the device and keep the appearance of the device clean. Choosing a cleaner suitable for the surface of the equipment can remove stains more effectively while avoiding damage to the equipment.
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Professional tools
Vernier calipers: Vernier calipers are precision measuring tools used to measure the dimensions and clearances of equipment components. During the maintenance process, vernier calipers can help check the wear of equipment components to ensure the accuracy and fit of equipment components.
Micrometer: A micrometer is a higher precision measuring tool for measuring smaller dimensional changes. In the maintenance of the automatic tablet press, the micrometer can be used to check the wear of molds, punches and other parts to ensure their accuracy and performance.
Magnetic base and dial indicator: The magnetic base is used to attach measuring tools such as dial gauges to equipment components for accurate measurement. The dial indicator is used to measure small changes such as deformation and runout of equipment components. During maintenance, these tools can help identify potential problems with equipment components and take timely measures to repair them.
Torque wrench: A torque wrench is a tool for precise control of the tightening torque. When maintaining an automatic press, the torque wrench can be used to ensure that fasteners such as screws and nuts are properly tightened to the specified torque value, thereby avoiding equipment failure due to loose fasteners.
Endoscope: An endoscope is a tool used to examine the inside of a device. During the maintenance process, the endoscope can help find problems such as dirt, wear and damage inside the equipment, providing strong support for repair and maintenance.
Special disassembly tools: For some specific equipment components, special disassembly tools may be required for disassembly and installation. These tools are often designed according to the special structure and shape of the equipment components, allowing for more efficient disassembly while avoiding damage to the equipment components.
Other auxiliary tools
Protective gloves
Wear protective gloves during maintenance to protect the operator's hands from oil, dust, and sharp objects.
Protective glasses
Protective glasses protect the operator's eyes from flying debris, liquids, and dust. It is very important to wear protective glasses during maintenance, especially during cleaning, disassembly and installation.
Work lights
Work lights can provide enough light to allow the operator to see the details and structure of the equipment components more clearly. During the maintenance process, especially when inspecting the inside of the equipment and making precise measurements, the work light is an essential auxiliary tool.
Summary and Suggestions
In the maintenance of the automatic tablet press machine, it is necessary to choose the appropriate tool according to the actual situation of the equipment and the requirements of the maintenance manual. Basic tools such as screwdrivers, wrenches and cleaning brushes are essential; Professional tools such as vernier calipers, micrometers, magnetic bases and dial gauges are used for more accurate measurements and inspections; Other AIDS such as protective gloves, protective glasses and work lights are used to protect the operator and provide adequate light. In order to ensure the smooth progress of maintenance work and improve maintenance efficiency, it is recommended that users prepare these tools in advance and carry out regular maintenance according to the requirements of the maintenance cycle and maintenance manual of the equipment. At the same time, it is also necessary to pay attention to the maintenance and maintenance of tools to ensure that they are always in good working condition.
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