The Production Of Cosmetic Cream, Homogenizer Or Stainless Steel Reactor?
Jan 02, 2024
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Homogenizer is a kind of equipment suitable for mixing, reacting, dispersing, dissolving, homogenizing, emulsifying and other processes of different materials. It is suitable for polymer lithium ion battery liquid and liquid lithium ion battery liquid, electronic battery slurry, adhesive, mold adhesive, carbonyl sealant, polyurethane sealant, anaerobic adhesive, paint, ink, pigment, cosmetics, pharmacy, pesticide, building materials and other industries. It can create a negative pressure environment in the mixture, improve the mixing efficiency and product quality, and its structure is composed of a mixing barrel, a rotating mechanism, a variable speed regulator, a vacuum pump, a control system, etc.
Stainless steel reactor is widely used in petroleum, chemical industry, rubber, pesticide, dye, medicine, food and other industries, and are used to complete the technological processes such as vulcanization, nitration, hydrogenation, alkylation, polymerization and condensation. It has the characteristics of rapid heating, high temperature resistance, corrosion resistance, sanitation, no environmental pollution, etc. It can complete the preset reaction steps with a high degree of automation, and strictly control the important parameters such as temperature, pressure, mechanical control (stirring, blowing, etc.) and reactant/product concentration in the reaction process. Stainless steel reaction kettle is composed of kettle body, heat transfer, stirring, transmission and sealing devices, and the materials are generally carbon manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel) alloy and other composite materials.
Product requirements
Production: Cosmetic cream
Agitator: Stir up and down
Stirring Speed: 3000 rpm
Power: 1.5 kW
The temperature of the heating tank and the preparation tank: 40-90 degrees
Environment: Vacuum
- Stirring system: The homogenizer equipment should be equipped with efficient upper and lower stirrers to ensure that the materials are fully mixed during processing. The agitator shall be designed to withstand high rotational speed (3,000 revolutions per minute) and long-term operation, while ensuring the uniformity and stability of materials.
- Power system: The engine power is at least 1.5 kW to support the operation of high-speed agitator. The power system should be stable and reliable, able to work continuously for a long time, and easy to maintain.
- Temperature control system: The machine should have an accurate temperature control system, which can keep the temperature of the heating tank and the preparation tank within the range of 40-90 degrees. The temperature control system should adopt advanced sensors and controllers to ensure the accuracy and stability of temperature.
- Vacuum system: In order to meet the requirements of vacuum environment, the unit should be equipped with an efficient vacuum system. The system should be able to quickly extract the air in the tank and create a stable vacuum environment to improve product quality and production efficiency.
- Material and structure: The contact part of the device should be made of high-quality stainless steel, which meets the food-grade hygiene standards. Structural design should be reasonable and compact, easy to clean and maintain.
Advantages
Good mixing effect: It achieve uniform mixing effect in a short time by stirring at high speed and spraying at high pressure, and improve the quality and stability of products.
High efficiency and energy saving: The homogenizer mixer adopts advanced mixing and transmission technology, which can realize high-speed and efficient operation and reduce production cost and energy consumption.
Easy cleaning and maintenance: The homogenizer machine is simple in structure, easy to disassemble, convenient for cleaning and daily maintenance, and reduces labor cost and equipment failure rate.
Strong adjustability: The vacuum mixer can adjust the stirring speed, temperature, pressure and other parameters according to different production requirements to meet the processing requirements of different materials.
Stainless steel reactor
- Stirring system: The reaction kettle should be equipped with an upper agitator and a lower agitator to meet the requirement of full mixing of materials. The agitator can be of anchor type and paddle type to ensure that the material will not be precipitated or separated when rotating at high speed.
- Transmission and sealing: The transmission device of the reaction kettle should be stable and reliable, and can withstand high rotation speed and long-term operation. The sealing device should adopt high-efficiency sealing technology to ensure no leakage in vacuum environment.
- Temperature control system: In order to meet the requirement of keeping the temperature at 40-90 degrees, the reactor should have an accurate temperature control system. The system can be connected with a heating circulator for temperature control, and is equipped with a temperature sensor and a controller to realize automatic adjustment and control.
- Vacuum system: The ss reactor should be equipped with a vacuum system to create a stable vacuum environment. The system can be connected with external vacuum pump and realize automatic control function.
- Material and structure: The kettle body of the reaction kettle should be made of high-quality stainless steel, which meets the requirements of relevant standards and specifications. The structural design should be reasonable and compact, taking into account the need for easy cleaning and maintenance. At the same time, safety accessories such as safety valve and pressure gauge should be equipped to ensure the safe operation of the equipment.
Advantages
- High temperature and high pressure resistance: The stainless steel reaction kettle is made of high quality stainless steel, which has good high temperature and high pressure resistance and can adapt to the high temperature and high pressure reaction environment.
- Good heat transfer effect: The stainless steel chemical reactor has smooth inner wall and good thermal conductivity, which can realize rapid heat transfer and uniform heat distribution and improve reaction efficiency and product quality.
- Strong corrosion resistance: Stainless steel reaction vessel has strong corrosion resistance, can adapt to various corrosive media such as acid, alkali and salt, and prolong the service life of equipment.
- Customizable production: Stainless steel reactor can be customized according to different production requirements, including material, structure, size and other aspects to meet the needs of special production environment.
- Safe and reliable: The stainless steel machine has reasonable design and complete safety accessories, which can ensure the safe and reliable operation of the equipment under harsh conditions such as high temperature, high pressure and corrosion.
If your reaction is suitable for the homogenizer machine and stainless steel reactor equipment, and you don't know how to choose, send us an email sales@achievechem.com and we will help you out.