Stainless Steel Reactor
(1)2L/3L/5L/10L/20L/30L/50L/100L/150L/200L---Standard
(2)2L/3L/5L/10L/20L/30L/50L/100L/150L/200L---EX-proof
***Price List for whole above, inquire us to get
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
Description
Technical Parameters
A stainless steel reactor refers to a container or tank made from stainless steel material that is specifically designed for conducting chemical reactions. It is equipped with various features such as temperature control, pressure control, agitators, and ports for adding reactants, removing products, and monitoring the reaction process.
Types of stainless steel reaction vessels:
Jacketed reactor:
This type of vessel consists of an inner vessel or "reactor" where the chemical reaction takes place and an outer jacket that surrounds the reactor. The space between the reactor and jacket is used for circulating heating or cooling fluids to control the temperature during the reaction.
Wide Applications:
We offer a variety of transmission components, including sprockets, roller chains, gears, couplings, racks, hubs, pulleys, taper sleeves, bearing seats, and more.
High Strength:
We offer a variety of transmission components, including sprockets, roller chains, gears, couplings, racks, hubs, pulleys, taper sleeves, bearing seats, and more.
Professional:
We offer a variety of transmission components, including sprockets, roller chains, gears, couplings, racks, hubs, pulleys, taper sleeves, bearing seats, and more.
Vacuum reactor: A vacuum reactor is designed to carry out reactions under reduced pressure conditions. It is equipped with a vacuum pump or system to evacuate the vessel, removing air or gases that may interfere with the reaction process.
High-pressure reactor: High-pressure reactors are built to withstand and control elevated pressures. They are used for reactions that require high-pressure conditions, such as hydrogenation or gas-phase reactions.
Stirred tank reactor: Also known as a stirred tank reactor or continuous stirred-tank reactor (CSTR), this type of vessel has an agitator or stirrer mechanism built into it. It allows for efficient mixing and agitation of the reactants during the reaction process.
| NO. | AC121-2 | AC121-3 | AC121-5 | AC121-10 | AC121-20 | AC121-30 | AC121-50 | AC121-100 | AC121-150 | AC121-200 |
| Model | BSF-2L | BSF-3L | BSF-5L | BSF-10L | BSF-20L | BSF-30L | BSF-50L | BSF-100L | BSF-150L | BSF-200L |
| Capacity (L) | 2 | 3 | 5 | 10 | 20 | 30 | 50 | 100 | 150 | 200 |
| Jacketed Capacity (L) | 0.6 | 0.9 | 1.5 | 3.8 | 5 | 8 | 15 | 20 | 50 | 70 |
| Stirring Speed | 0~600rpm | |||||||||
| Ultimate Vacuum | -0.1Mpa | |||||||||
| Power of Motor | 120W 1/3 | |||||||||
| Material Quality | Inner layer of SUS316 & outer layer of SUS304 | |||||||||
| Reaction Temp. | -100~299°C | |||||||||
| Working Pressure | -0.1Mpa~0.7Mpa | |||||||||
| Kettle Structure | Double layer stainless steel | |||||||||
| Explosion-proof | None | |||||||||
| NO. | AC121-2EX | AC121-3EX | AC121-5EX | AC121-10EX | AC121-20EX | AC121-30EX | AC121-50EX | AC121-100EX | AC121-150EX | AC121-200EX |
| Model | BSF-2LEX | BSF-3LEX | BSF-5LEX | BSF-10LEX | BSF-20LEX | BSF-30LEX | BSF-50LEX | BSF-100LEX | BSF-150LEX | BSF-200LEX |
| Capacity (L) | 2 | 3 | 5 | 10 | 20 | 30 | 50 | 100 | 150 | 200 |
| Jacketed Capacity (L) | 0.6 | 0.9 | 1.5 | 3.8 | 5 | 8 | 15 | 20 | 50 | 70 |
| Stirring Speed | 0~600rpm | |||||||||
| Ultimate Vacuum | -0.1Mpa | |||||||||
| Power of Motor | 120W 1/3 | |||||||||
| Material Quality | Inner layer of SUS316 & outer layer of SUS304 | |||||||||
| Reaction Temp. | -100~299°C | |||||||||
| Working Pressure | -0.1Mpa~0.7Mpa | |||||||||
| Kettle Structure | Double layer stainless steel | |||||||||
| Explosion-proof | Motor and Controller, ExdllBT4Gb | |||||||||
Tips:
(1) Before operating the ss reactor, clean the tank with hot water and then steam it. The material pipe attached to the tank lid or the tank lid is opened to add various materials to the tank.
(2) After loading various materials into the tank in proportion, start the motor, and then open the ball valve discharge, and wait for the next feeding. Following the completion of the agitation, the residual material in the tank should be emptied.
Product Introduction
Stainless steel material
Different materials used in stainless steel reactor
304 Stainless Steel:
Also known as 18-8 stainless steel, it contains 18% chromium and 8% nickel. It has good corrosion resistance and high-temperature stability, suitable for most conventional chemical reactions.
316 Stainless Steel:
Also known as 18-10 stainless steel, it contains 16% chromium, 10% nickel, and 2% molybdenum. Compared to 304 stainless steel, 316 stainless steel offers better corrosion resistance and high-temperature stability, particularly suitable for reactions involving acidic, alkaline, or chloride-containing substances.
2205 Duplex Stainless Steel:
It contains 22% chromium, 5% nickel, and 3% molybdenum, exhibiting a dual-phase microstructure composed of austenite and ferrite. It provides high corrosion resistance and strength, particularly suitable for reactions under high temperature, high pressure, or corrosive environments.
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We provide stainless steel reactor, please refer to the following website for detailed specifications and product information.
Product: www.achievechem.com/reactors
Product Features
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The components are sealed with tetrafluoroethylene, which can keep a good vacuum and a high-accuracy seal under working conditions.
The PTFE connection port is used in the form of a mechanical seal to maintain a high-accuracy seal under working conditions.
It has an external temperature sensor and a stainless steel thermometer protective sleeve on the kettle cover to monitor the reaction temperature in real time.
PTFE discharge valve, movable interface, quick discharge;
The overall stainless steel column frame structure, five-port reaction kettle cover, with a full set of glass for reflux, liquid addition, temperature measurement, and so on;
The stirring motor has strong torque, no noise, high speed and stability;
The stainless steel reactor vessel uses a double PTFE stirring paddle that is suitable for stirring and mixing low to high viscosity liquids.
Please feel free to click the laboratory reactors to obtain more details. Following that, you will know how to purchase the item you want from the list.
Precaution
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Please read these precautions carefully before installing the stainless steel autoclave reactor.
Check whether the power supply voltage is consistent with the specifications on the device nameplate.
Plug in the power plug, turn on the switch on the control panel and turn the speed knob to control the stirring speed.
There may be a resonance between the flow of materials and the power of the motor speed at a certain point. Please adjust the speed of the motor to avoid resonance.
After putting on the stirring rod, users must rotate it with hands. Check to see if the concentricity is good. If it is not, please reclamp. Power should be turned on after the clamping, and gradually adjust it from slow to fast.
The height of the stirring blades can be adjusted as needed.
If the sealing performance of the kettle degrades, please check the rotating shaft seal in the stirrer sleeve.
When the test is performed at low temperature, the bottom discharging valve will be frosted, and the valve must be partially thawed first when using it.
If there are particulate objects in the solutions, some residues will accumulate on the PTFE valve when discharged, which will affect the air tightness when using again. Be sure to clean it first after each discharge and before use it again.
Troubleshootin
These are some issues you may encounter when using a stainless steel reactor.
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COMMON FAULTS
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POSSIBLE REASONS |
SOLUTIONS |
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The motor does not run after the power is on. |
External power supply fails. |
Look for an electrician to check the power supply and socket. |
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Short circuit. |
Turn the power switch OFF, and then replace the fuse. |
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The power indicator lights up, but the stirring system doesn't work. |
The rotating shaft rusts. |
Contact with supplier. |
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The motor and electrical box fail. |
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Not connected with a four-core plug. |
Reconnected with four-core plug. |
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Vacuum leaks. |
There are leaking points on the vacuum connectors. |
Check the connectors and replace with new ones. |
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There is a vacuum, but it cannot be pumped. |
The sealing rings are worn, and there are leaking points on the vacuum connectors. |
Replace the sealing rings and connectors. |
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The vacuum degree is unstable. |
There is dirt on the steel shaft, or the connector is loose. |
Remove dirt and check the vacuum gauge and vacuum pump. |
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The vacuum hoses are aging. |
Replace the vacuum hoses. |
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The core shafts of the device are loose. |
The screws at the top have worked loose. |
Tighten the screws. |
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The motor temperature is too high (40°C is normal at room temperature). |
Overload. |
Stop the device, turn the motor shaft by hand to check whether it is heavy, clean the dirt on the contact part of the sealing ring and the shaft, and apply vacuum grease. |
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The speed display does not match the actual. |
The voltage is unstable, and it has errors of its own. |
Contact with supplier. |
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The outer case is live. |
Heating tube is cracked. |
Look for an electrician. |
Advancements in Stainless Steel Reactor Technology
► Advanced Materials:
Duplex and Super-Duplex Stainless Steels: Offer improved strength and corrosion resistance, particularly in high-pressure, high-temperature, or corrosive environments.
Coated Surfaces: Titanium or Hastelloy cladding enhances resistance to aggressive chemicals.
► Process Automation:
Smart Sensors: Real-time monitoring of temperature, pressure, and concentration improves process control.
AI and Machine Learning: Optimize reaction conditions, predict equipment failures, and reduce energy consumption.
► Modular Design:
Skid-Mounted Reactors: Facilitate rapid deployment and scalability in pilot plants or temporary installations.
Plug-and-Play Components: Simplify maintenance and upgrades.
►Sustainability Initiatives:
Energy Recovery Systems: Heat exchangers recycle waste heat, reducing energy consumption.
Green Chemistry Integration: Reactors are designed to minimize solvent use and waste generation.
Conclusion
Stainless steel reactors are indispensable in modern industrial processes, offering a combination of durability, corrosion resistance, and flexibility. From pharmaceutical API synthesis to polymer production and environmental remediation, these reactors play a critical role in ensuring product quality, safety, and efficiency. As technology advances, stainless steel reactors will continue to evolve, incorporating smarter automation, greener materials, and more sustainable designs to meet the challenges of the 21st century. By embracing innovation and adhering to best practices, industries can maximize the potential of stainless steel reactors in driving progress and prosperity.
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