Customize Your Stainless Steel Reactor

Standard stainless steel reactor can meet many different types of reaction requirements.

 

Chemical reaction: Stainless steel reaction kettle is widely used in various chemical reactions, such as organic synthesis, esterification, acid-base neutralization and so on. They can withstand different temperature and pressure conditions and provide good corrosion resistance, which is suitable for the reaction of various chemical reagents and solvents.

Biopharmaceutical reactions: SS reactors are also widely used in the field of biopharmaceuticals, such as cell culture, fermentation and other reactions. The reactor can provide suitable temperature, stirring and gas control conditions to promote the growth of microorganisms and the production of products.

Food processing reaction: In the food processing industry, 316 stainless steel reaction can be used in various food preparation and processing processes, such as brewing, fermentation, pickling and so on. The reaction kettle can provide suitable temperature and stirring conditions to ensure the quality and hygiene of food.

Chemical reaction: Stainless steel reaction vessel is widely used in various chemical reactions in the chemical industry, such as polymerization, esterification, amide synthesis and so on. The reactor can handle a variety of chemical raw materials and reagents, and provide suitable temperature, pressure and stirring conditions to realize the required reaction process.

Reactions in petroleum and energy fields: Chemical stainless steel reactors can also be used for reactions in petroleum and energy fields, such as catalytic cracking, hydrogenation and liquefied natural gas. Reactors can withstand high temperature and high pressure conditions and provide good corrosion resistance to meet the needs of these special fields.

 

Customized stainless steel reactor can be designed and customized according to the actual needs and process requirements of customers.

 

Type of Customized Options

 

1. Reaction capacity: Reactors with different capacities can be customized according to your needs, usually ranging from tens of liters to hundreds of liters.

Except the usual volume 2L/3L/5L/10L/20L/30L/50L/100L/150L/200L, you can customize your required capacity.

2. Working pressure: Different working pressure ranges can be customized, and suitable safety valves and pressure sensors can be provided according to actual needs to ensure the safety of the reaction process.

The normal SS reactor can bear the pressure of -0.1Mpa~0.7Mpa. To withstand the pressure higher than 0.7Mpa, the kettle body should have high compressive strength and corrosion resistance to ensure the safe operation of the kettle under high pressure; Thicker wall thickness is also needed to provide sufficient strength and pressure resistance; Strengthen the stability of the whole structure by adding stiffeners and connecting bolts; Adopt reliable sealing design to prevent pressure leakage. Common sealing methods include metal seal, gasket seal and O-ring seal.

3. Working temperature: Different working temperature ranges can be customized according to actual needs, and suitable heating and cooling equipment can be provided to meet different reaction requirements.

To control the temperature in the jacket, the stainless steel reactor needs the heating circulator and cooling circulator. The temperature range that the heater can control is from room temperature to 250 degrees, and the chiller can do from -10°C to-120°C.

4. Kettle Form

Open flat inclined bottom

• The bottom of the reaction kettle with open flat and inclined bottom is flat or slightly inclined, which is usually used in the reaction process where solid particles are suspended or sediments are more. After the reaction, it is easy to clean up the solid precipitate.
• Advantages: Easy to clean and clean, suitable for solid-liquid separation reaction.
• Application: For the reaction process that needs frequent cleaning of reactant residues, such as crystal growth, solid-liquid reaction and so on.

Open cone bottom

• The bottom of the reaction kettle with open conical bottom is designed to be conical, which is beneficial to the settlement and collection of solid sediments.
• Advantages: It is beneficial to the settlement and collection of solid materials and convenient for subsequent operation.
• Application: Suitable for the reaction process that needs a lot of solid precipitates, such as clarification, precipitation and crystallization.

Closed upper and lower cone

• The closed upper and lower conical reaction kettle body is designed into upper and lower conical parts, which can realize effective stirring and heat transfer and is suitable for efficient reaction process.
• Advantages: Beneficial to improve the reaction efficiency, and is suitable for reactions requiring efficient stirring and heat transfer.
• Application: Suitable for reaction processes that need efficient stirring and heat transfer, such as chemical synthesis and polymerization.

Sealed upper and lower head shapes

• The kettle body of sealed upper and lower heads is designed into the shape of upper and lower sealed heads, which can achieve strict sealing and control of the environment.
• Advantages: Realize strict sealing and control, and is suitable for the reaction process with strict environmental requirements.
• Application: Suitable for the reaction process that requires strict control of environmental conditions, such as high temperature and high pressure reaction and special atmosphere reaction.

     

5. Materials: Different kinds of stainless steel materials, such as SUS304 stainless steel and SUS316L stainless steel, or other special materials, such as titanium alloy, can be selected according to the characteristics and requirements of reactants.

6. Stirring mode and power: Different types and specifications of mixers can be customized, and suitable driving devices and power can be provided to meet different reaction requirements.

7. Control system: Automatic control systems, such as PLC control and touch screen control, can be customized according to customers' needs to realize automatic control of reaction temperature, pressure, stirring speed and other parameters.

8. Equipment accessories: Different equipment accessories, such as kettle cover, pipes, valves, sensors, etc., can be provided according to the needs of customers to meet the needs of different reaction processes.

9. Special requirements: According to the special needs of customers, we can carry out targeted design and customization, such as explosion-proof design, vacuum technology, high-viscosity material reaction, etc.

What kinds of stainless steel reactor do you want to customize? Send us an email via sales@achievechem.com