SS Reactor
(1)2L/3L/5L/10L/20L/30L/50L/100L/150L/200L---Standard
(2)2L/3L/5L/10L/20L/30L/50L/100L/150L/200L---EX-proof
***Price List for whole above, inquire us to get
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
Description
Technical Parameters
The design principle of SS reactor is based on the optimization of heating and cooling system in the reactor. The heating system generally adopts electric heating or steam heating, so that the reaction substances can react within the specified temperature range. At the same time, the cooling system has also been fully considered, so that the reaction process can achieve rapid cooling. For some reactions that need pressure control, a pressure control system will be equipped.
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Product Introduction
SS reactor is widely used in organic synthesis reaction. This case involves the synthesis of Paclitaxel, a drug for treating cancer. Taxol is a complex organic compound extracted from yew tree, which has the ability to inhibit the growth and division of tumor cells.
Features
304 and 316L stainless steel materials. All parts and components exposed to solutions and other chemicals are made of 316L grade stainless steel, which has excellent corrosion resistance and huge.
01
Good sealing performance. Solvent-resistant PTFE on all sealing parts ensures long-term durability and operation.
02
Efficient condensation system. Designed as a stainless steel tube heat exchanger, built-in condenser makes. Distillation and recovery of raw materials are simple and fast.
03
Multifunctional dome with large powder inlet. Various large port designs make the reactor flexible to operate, and the port has glass windows, which is convenient for observing the internal mixing and reaction. The cover can be completely customized according to your requirements.
04
Strength and hardness. All other parts are made of grade 304 stainless steel with excellent formability. Quick discharge. Because the bottom valve has no dead angle design, the materials in the tank can be discharged quickly and thoroughly.
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Applications
● Organic synthesis under high temperature and high pressure conditions
With its excellent high-temperature and high-pressure resistance, it has demonstrated outstanding advantages in organic synthesis that requires extreme reaction conditions. For example, in the synthesis of certain high boiling and high melting point organic compounds, traditional atmospheric pressure reactions often find it difficult to reach the required reaction temperature, resulting in low reaction efficiency or even inability to proceed. And the device can withstand high temperatures of up to hundreds of degrees Celsius and high-pressure environments of dozens of atmospheres, enabling these difficult synthesis reactions to be achieved. In drug synthesis, some key intermediates or final products are often prepared through catalytic reactions under high temperature and pressure.
Catalytic reaction is one of the core processes in organic synthesis, and as a container for the coexistence of catalyst and reactants, the material properties of this equipment have a significant impact on the catalytic effect. It material is not only corrosion-resistant, but also compatible with various catalysts to ensure the smooth progress of catalytic reactions. In different types of catalytic reactions such as homogeneous catalysis, heterogeneous catalysis, and enzyme catalysis, it reaction vessels can provide stable reaction environments and precise temperature control, thereby optimizing catalytic efficiency, improving product yield and purity. For example, in the pharmaceutical industry, the synthesis of many drug precursors or intermediates relies on efficient catalytic reactions, which are the key equipment for these reactions to proceed efficiently.
Organic synthesis often involves continuous reactions of multiple steps, which require precise material transfer and temperature control between these reactions. Reaction vessels, with their excellent sealing and customizability, can easily achieve multi-step continuous synthesis processes. By connecting multiple stainless steel reaction vessels in series and setting appropriate separation and purification devices between them, continuous and automated production from raw materials to final products can be achieved. This production method not only improves production efficiency, but also reduces the loss and pollution of intermediate products, and lowers production costs. In the synthesis of fine chemicals and pesticides, multi-step continuous synthesis process has become an important production mode, and reactor is the core equipment to realize this mode.
With the increasing awareness of environmental protection and the improvement of safety production requirements, the application of organic synthesis also pays more attention to environmental protection and safety. It material has good corrosion resistance and sealing properties, which can effectively prevent reactant leakage and environmental pollution. At the same time, it is also equipped with various safety accessories (such as pressure gauges, thermometers, rupture discs, etc.), which can automatically cut off the reaction and alarm in abnormal situations such as overpressure and overtemperature, ensuring production safety. In addition, by optimizing reaction conditions and adopting green synthesis technologies (such as using environmentally friendly solvents, recyclable catalysts, etc.), environmental pollution and ecological risks in organic synthesis processes can be further reduced.
fermentation industry
Stainless steel reactor plays a vital role in the brewing process, it is used as a fermenter, providing a suitable environment for the fermentation of beer. The following is the specific application and advantages of stainless steel reactor in brewing beer:
● Specific applications
1) Control fermentation conditions:
The stainless steel reactor enables precise control of key parameters such as temperature, humidity and oxygen concentration during fermentation. These parameters are crucial to the growth and fermentation efficiency of yeast, and directly affect the taste and quality of beer.
For example, in the early stages of fermentation, higher temperatures are needed to promote yeast reproduction; At the later stage of fermentation, the temperature needs to be lowered to slow down the yeast activity and make the beer taste more mellow.
2) Mixing and mixing:
Stainless steel reactors are usually equipped with an efficient stirring system to ensure that the wort and yeast are fully mixed during fermentation, improving fermentation efficiency.
Stirring can also promote the dissolution of oxygen in the fermentation liquid, providing sufficient oxygen for the yeast to breathe, thus speeding up the fermentation process.
3) Collection and storage:
At the end of fermentation, the stainless steel reactor can also be used as a storage container for collecting and storing the fermented beer.
Its sealing performance is good, can prevent the pollution of external microorganisms, to ensure the health and safety of beer.
● Advantages
1) Strong corrosion resistance:
Stainless steel has excellent corrosion resistance and can resist the erosion of various chemicals produced in the beer fermentation process.
This helps extend the service life of the reactor and reduces equipment failure and maintenance costs due to corrosion.
2) Easy to clean and maintain:
Stainless steel surface is smooth, not easy to attach dirt and microorganisms.
This makes the reactor easier to clean and maintain, helping to ensure the hygienic quality of the beer.
3) Strong adaptability:
Stainless steel reactors can be customized according to different brewing needs, including capacity, shape, heating method and more.
This allows the reactor to adapt to different sizes of breweries and different types of beer brewing needs.
In summary, stainless steel reactor has significant advantages and wide application prospects in the process of brewing beer. It can not only provide a suitable fermentation environment to ensure the taste and quality of beer; It also has the characteristics of strong corrosion resistance, easy cleaning and maintenance, and strong adaptability, which provides strong support for the development of beer brewing industry.
Care and Maintenance
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Before use, carefully check whether the equipment is damaged and the interfaces are consistent. Please handle it carefully.
The connection of the joint should not be too tight, and it should be loosened regularly to avoid locking after long-term use.
First turn on the power switch, and then let the equipment run from slow to fast. To turn off the device, it should be stopped and then turn off the switch.
Please clean all kinds of oil stains, stains and solvents left on the surface after each use.
After the device is closed, loosen the PTFE piston. Long-term electrostatic interference will deform the PTFE piston.
Clean the sealing ring regularly. Users can remove the sealing ring, check whether there is dirt on the shaft and clean it with a soft cloth.
Electrical components should be waterproof.
Please purchase and use original spare parts. Parts from other people will cause fatal damage to the equipment.
Before repairing or checking the equipment, please ensure that the power supply and water supply are cut off.
Development
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The development history of 316 stainless steel reactor can be traced back to the early 20th century. In 1930s, 316 stainless steel began to be used in equipment manufacturing in chemical industry, including reaction kettle. With the continuous progress of science and technology and the development of industry, SS reactor has gradually become one of the important equipment in the chemical field. In 1960s, With the rapid development of petrochemical industry, the demand for stainless steel reaction kettle increased greatly. This equipment can meet the needs of various chemical reaction processes, such as extreme conditions such as high temperature, high pressure and high corrosion. At the same time, the design and manufacturing technology of steel reaction kettle has been continuously improved and perfected. In 1970s, The technology of reaction kettle developed further, and more complicated structural design and manufacturing process appeared. For example, in order to better control the chemical reaction process, some new mixing devices and heating methods have been applied to the reactor. In addition, in order to improve the reliability and safety of equipment, some new sealing technologies and pressure control systems have also been introduced into the design of stainless steel chemical reactor. After entering the 21st century, The technology of 316 stainless steel reactor has been very mature and stable. This equipment has become one of the key equipment in chemical, pharmaceutical, food and other industries. |
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