Jacketed Lab Reactor
(1)1L/2L/3L/5L---Standard
(2)10L/20L/30L/50L/100L---Standard/EX-proof/Lifting Kettle
(3)150L/200L---Standard/EX-proof
***Price List for whole above, inquire us to get
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
Description
Technical Parameters
Jacketed lab reactor is a common laboratory reaction equipment, used for experiments such as chemical reaction and biological reaction. Its structure is usually composed of a glass kettle body and a metal jacket. The interior of the kettle body is used to place the reaction materials. It is generally made of high borosilicate glass, which has the advantages of high temperature resistance, corrosion resistance, and high transparency.
A metal jacket is located on the outside of the glass kettle body, and the jacket is used to heat or cool the reaction material. The jacket is generally made of stainless steel or copper, which has excellent thermal conductivity and corrosion resistance. The equipment has the advantages of simple operation, safety and reliability, and easy observation.
Various Specifications
Jacketed Glass Reactor
|
Model Number |
AC112-1 |
AC112-2 |
AC112-3 |
AC112-5 |
AC112-10 |
AC112-20 |
AC112-30 |
AC112-50 |
AC112-100 |
|
Reaction Kettle Volume (L) |
1L |
2L |
3L |
5L |
10L |
20L |
30L |
50L |
100L |
|
Jacket Volume (L) |
1.2 |
1.8 |
2 |
2.2 |
4 |
6 |
8 |
12 |
22 |
|
Power Supply (V/Hz) |
220 50/60 |
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|
Stirring Power (W) |
60 |
120 |
250 |
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|
Stirring Speed (rmp) |
0~600 (Max. 1300) |
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|
Stirring Shaft Diameter |
12 |
15 |
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|
Motor Torque (g/cm) |
2000 |
2400 |
4800 |
1000 |
1200 |
1500 |
3000 |
||
|
Note |
Floor type |
SS 304 all stainless frame |
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|
Explosion-proof |
1. The stirring power (W): 180/250/370; 2. Power supply: 220V/50Hz or 110V/60Hz |
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Attention: Shaanxi Achieve chem tech Co., Ltd. provides customized services for 110V/60Hz.
Click to get whole price list
Construction
The jacketed laboratory reactor also includes accessories such as agitator, heating device, temperature sensor, and pressure gauge. The stirrer is used to stir the reaction materials so that they can participate in the reaction more evenly.
The heating device is located inside the jacket and generates heat through the electric heating wire to heat the reaction materials. A temperature sensor is used to monitor the temperature of the reactant material in order to control the heating rate. Pressure gauges are used to monitor the pressure during the reaction.
working principle
The working principle of the jacketed reactor is mainly to use the jacket for heat conduction to control the temperature of the reaction material. During the heating process, the heat is transferred to the glass kettle body through the jacket to increase the temperature of the reaction material. During the cooling process, heat is transferred from the glass kettle body to the jacket, reducing the temperature of the reaction material.
In addition, the stirrer plays a key role in the reaction process. Stirring the reaction materials with the agitator can make the materials participate in the reaction more evenly, and improve the reaction efficiency and product quality. The speed of the stirrer can be adjusted to meet the needs of different experiments.
Different Capacities
All kinds of "Jacketed Glass Reactor", price list, you can choose online HERE
Precautions
Temperature Control: It is crucial to avoid rapid heating or cooling as it can create excessive temperature stress, leading to the formation of cracks. Gradual temperature changes should be maintained to prevent damage to the reactor.
Magnetic Stirrer Operation: During operation, the water jacket between the magnetic stirrer and the reactor lid should circulate water continuously to prevent magnetic demagnetization.
Tightening and Lubrication: When tightening nuts and bolts, only the specified nuts should be rotated, and the double-sided arcuate surfaces should not be rotated relative to each other. Additionally, all threaded connections should be lubricated with oil or graphite-based lubricant to prevent seizing.
Cleaning Procedures: The reactor should be cleaned using appropriate cleaning solutions, and hard or rough objects should not be used to avoid scratching or damaging the reactor's surfaces.
Safe Opening: After the reaction is complete, the reactor should be cooled down and the pressure reduced to atmospheric pressure before opening. The bolts should be loosened, and the reactor lid should be removed carefully, avoiding any attempts to disassemble under pressure.
Valve Operation: When operating valves, such as needle valves, light force should be applied to rotate the valve needle and achieve a good seal. Excessive force should be avoided to prevent damage to the sealing surfaces.
Safety Devices: Safety devices should be selected and installed, and they should not be dismantled or tested frequently. If they are damaged or their pressure ratings are exceeded, they should be replaced promptly.
Installation and Inspection: During installation, proper ventilation should be ensured, and explosion-proof measures should be taken. Regular inspections of the jacket, lid, distillation holes, heating elements, pressure gauges, and electrical components should be conducted to identify and address any issues promptly.
Personal Safety: When the reactor is heated to high temperatures, direct contact with the reactor should be avoided to prevent burns. After use, the reactor should be cooled down gradually, and the power should be turned off when not in use.
Conclusion
The jacketed lab reactor is a versatile and powerful tool for chemical engineering and scientific research. Its unique design, which combines an inner vessel for holding reactants with an outer jacket for temperature regulation, enables precise control over chemical reactions under various conditions. The latest advancements in automation and control technologies have further enhanced the capabilities of jacketed reactors, making them even more efficient and effective in industrial and research applications.
As the demand for high-quality chemicals, pharmaceuticals, and food products continues to grow, the jacketed lab reactor will remain an essential instrument in the toolbox of chemical engineers and scientists. With its ability to precisely control reaction conditions and provide valuable data on reaction parameters, the jacketed reactor will continue to play a crucial role in advancing the field of chemical engineering and scientific research.
Our Business Partner
Xi'an Yuanchuang Chemical Technology Co., Ltd. (XOCT)
Established in 2012 and is located in Jiaotong University Industrial Park, Yanta District, Xi'an City (No. 99 Yanxiang Road, Yanta District, Xi'an City).
It is a Northwest Chemical Research Institute approved by the Shaanxi Provincial State-owned Assets Supervision and Administration Commission. A high-tech company initiated and established by the leading industry of the Northwest Chemical Industry Research Institute, it has fully inherited the excellent assets and core business of the Northwest Chemical Industry Research Institute, and is mainly engaged in the research and development, transfer and service of coal chemical industry and other chemical industry complete sets of technologies; coal chemical industry, petroleum and natural gas chemical industry, organic synthesis R&D, production and operation of catalysts for environmental protection and environmental protection; R&D, production and operation of special chemicals.
It is the supporting unit of the National Petroleum and Chemical Solid Catalytic Purification Engineering Center and the Shaanxi Provincial Coal Chemical Engineering Technology Research Center.
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