Hybrid Wiped Film Distillation Unit | 0.25m² Molecular Distillation System
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Hybrid Wiped Film Distillation Unit | 0.25m² Molecular Distillation System
Description
Technical Parameters
Hybrid Wiped Film Distillation Unit – 0.25m² Lab Molecular Distillation System
The Hybrid Wiped Film Distillation Unit is a professional-grade molecular distillation system that combines high borosilicate glass construction with stainless steel mechanical components. Designed for continuous, low-temperature, high-vacuum separation, it delivers exceptional purity for heat-sensitive, high-boiling, and viscous materials. With an effective evaporation area of 0.25m², this unit is widely used in laboratory research, pilot production, and small-batch manufacturing for CBD extracts, essential oils, pharmaceutical intermediates, natural compounds, and fine chemicals.
How the Hybrid Wiped Film Distillation Unit Works
Under high vacuum conditions as low as 0.001Pa, materials are fed continuously and evenly distributed into a thin, turbulent film by a precision PTFE scraper rotor. The heated jacketed glass column provides uniform heat transfer, allowing light molecules to evaporate rapidly. Vapors condense instantly on the built-in condenser and are collected as high-purity distillate, while heavy components flow downward as residue. The hybrid structure ensures excellent visibility, strong durability, and stable long-term operation.
Core Advantages
- Hybrid Glass & Metal Structure: High borosilicate glass 3.3 for full visibility; SS316L & PTFE wipers for wear resistance and stability
- Precision Wiper System: 3-piece PTFE + graphite scraper with spring-loaded design ensures uniform film and high heat transfer efficiency
- Ultra-High Vacuum Capability: Ultimate vacuum up to 0.001Pa with oil diffusion pump, ideal for high-purity molecular distillation
- Continuous Feeding & Discharging: Double-layer feeding tank with constant pressure valve for stable and adjustable material supply
- Magnetic Coupling Drive: No leakage, high-temperature resistance, strong torque, and long service life
- Modular & Integrated Design: Easy installation, cleaning, maintenance, and process optimization
- Wide Application: Perfect for CBD, essential oils, herbal extracts, APIs, fatty acids, and high-value chemicals
Main Technical Specifications
| Item | Parameter |
|---|---|
| Model | GMD-150B Hybrid Wiped Film Distillation Unit |
| Effective Evaporation Area | 0.25 m² |
| Built-in Condensation Area | 0.4 m² |
| Vacuum Level | ≤ 0.001 Pa (with oil diffusion pump) |
| Operating Temperature | RT ~ 300°C |
| Wiper Speed | 0 ~ 600 rpm (adjustable) |
| Feeding Tank Volume | 1.5 ~ 2.0 L (jacketed) |
| Receiving Flask | 3L & 5L (with high vacuum valve) |
| Material | High Borosilicate Glass 3.3, SS316L, PTFE |
| Power Supply | 220V / 50Hz |
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Key Components
- Jacketed main evaporator with 0.25m² evaporation area
- Magnetic coupling drive system with 0–600rpm variable speed motor
- PTFE + graphite spring-loaded scraper rotor
- Double-layer jacketed feeding tank with constant pressure control
- High-temperature circulating heater for evaporator & feeding tank
- Heating-cooling circulator & low-temperature chiller
- Glass cold trap + external condenser
- Rotary vane vacuum pump + oil diffusion pump
- Digital control cabinet with vacuum gauge & temperature controllers
- Movable SUS304 frame
Typical Applications
The Hybrid Wiped Film Distillation Unit is engineered for high-purity purification of temperature-sensitive and high-value materials:
- CBD & Hemp Extracts: High-purity distillation, terpene retention, solvent removal
- Essential Oils: Dewaxing, decolorization, concentration, fractionation
- Pharmaceutical Industry: Purification of APIs, intermediates, and natural extracts
- Fine Chemicals: Separation of high-boiling compounds, fatty acids, polymers
- Herbal & Botanical Extracts: Concentration and refinement of plant active ingredients
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Why Choose Our Hybrid Wiped Film Distillation Unit
- True hybrid design: visual glass + durable stainless steel
- Stable magnetic coupling seal ensures ultra-high vacuum
- Precise temperature, speed, and vacuum digital control
- Complete set of supporting equipment: no extra purchase needed
- One-year warranty + professional after-sales support
- CE-compliant electrical system for safe laboratory & industrial use
FAQ
Q: What is a hybrid wiped film distillation unit?
A: It combines borosilicate glass for visibility and stainless steel/PTFE for mechanical strength, ideal for high-purity lab and pilot distillation.
Q: What vacuum level can this unit reach?
A: With the oil diffusion pump, it can reach ≤ 0.001 Pa, supporting true molecular distillation.
Q: Is this a continuous distillation system?
A: Yes, it supports continuous feeding and discharging, greatly improving efficiency compared to batch equipment.
Q: What materials is this unit suitable for?
A: It is ideal for CBD oil, essential oils, pharmaceuticals, fatty acids, and heat-sensitive high-value chemicals.
cONTACT US
Contact us today with your material characteristics, output requirements, and application scenarios. We provide professional configuration suggestions, detailed technical drawings, and competitive pricing for your Hybrid Wiped Film Distillation Unit.
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