Pill Maker Press
ACHIEVE Supply two kinds of Rotary Tablet Press Machine
(1)Standard & GMP Qualified
Max. Pressure: 40KN-100KN
Max. Capacity (PC/H): 6,500-155,000
Machine Weight: 850Kg-2,100kg
(2)Economic Speicification
Max. Pressure: 10KN-50KN
Max. Capacity (PC/H): 9,000-15,000
Machine Weight: 200Kg-580kg
2. Customization:
(1)Design support
(2)Die customization
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
Description
Technical Parameters
The Pill Maker Press is a specialized pharmaceutical equipment for compressing powdered raw materials into tablets.The equipment is easy to operate,meets the requirements of GMP(Good Manufacturing Practice)and is CE certified to ensure product quality and safety.It is widely used in pharmaceutical,chemical,food and electronic industries,and is an indispensable and important tool in the pharmaceutical production process.
There are many aspects that need to be paid attention to when using the pill press machine, including preparation before operation, operation process, safety operation, equipment maintenance and other considerations. Only strict compliance with these regulations and requirements can ensure the normal operation of the pill press and product quality.
We can supply:
Application in the Pharmaceutical Industry
Pill Maker Press played a crucial role in a recent pharmaceutical innovation project.The aim of the project was to develop a new,highly effective drug to meet the growing market demand for personalized medicine.
Early in the project,the R&D team recognized the importance of drug dosage forms.Traditional drug dosage forms often do not fully meet the individual needs of patients,especially in terms of dosage and release rate.Therefore,they decided to use it to manufacture customized tablets.
The high precision and flexibility of this device enable the R&D team to easily adjust the shape, size and internal structure of the tablets to meet the needs of different patients.For example,they designed tablets with special structures for patients who need slow-release medication that releases gradually in the body,thus increasing the efficacy of the medication and reducing side effects.
During the project,it demonstrated outstanding stability and reliability.It is able to maintain high pharmaceutical standards of precision in continuous production,ensuring that each tablet meets the quality requirements.At the same time,its simple operation and easy maintenance characteristics also greatly reduce the production cost and the difficulty of manual operation.
In the end,the project successfully developed a highly effective drug with personalized characteristics and gained wide recognition in the market,in which it was instrumental in bringing innovation and development to the pharmaceutical industry with its excellent performance and flexibility.
Application in the Chemical Industry
In an important project in the chemical industry,the machine played a crucial role thanks to its outstanding performance and flexibility.The aim of the project was to produce a new high-efficiency catalyst that would have a decisive impact on a key reaction process in the chemical industry.
In the production of catalysts,the machines are used to manufacture catalyst pellets of specific shapes and sizes.These pellets need to be of a uniform size and shape to ensure that they provide a stable catalytic effect during the reaction process,and the high precision and adjustability of the Machine allows the R&D team to easily control the shape and size of the catalyst pellets to meet the requirements of the project.
The stability and reliability of the machine has also been well proven during the production process.It was able to run consistently and stably,ensuring that the catalyst pellets produced were highly consistent and reproducible.This not only improves productivity,but also reduces production costs and reject rates.
In addition,the Pill Maker Press is easy to operate and easy to maintain.This makes it easy for chemical company technicians to master its operation techniques and to maintain and service it during daily production.This not only reduces the failure rate of the equipment,but also improves the overall operational efficiency of the production line.
It was instrumental in producing a highly efficient and stable catalyst that was widely recognized in the marketplace,bringing innovation and development to the chemical industry with its outstanding performance and flexibility.
Setting of safety protection device
The installation of safety protection devices for Pill Maker Press (pill forming machine or pharmaceutical tablet press) is an important link to ensure the safety of operators, the stable operation of equipment and the quality of products. The following is a detailed summary of the setting of its safety protection devices:
Basic Protective structure
Fully enclosed protective cover
Transparent high-strength polycarbonate or metal mesh covers are adopted to cover the tablet pressing area to prevent the operator's limbs from touching the rotating parts.
Equipped with a safety interlock switch, the equipment will automatically cut off power when the protective cover is opened.
Emergency Stop Button (EMO)
Prominent red mushroom-shaped buttons are set on the operation panel and around the equipment. Once pressed, the main power supply is immediately cut off and the mechanical movement is braked.
The button needs to pass the IP65 protection level test to prevent dust/liquid from entering.
Intelligent Safety Monitoring System
Photoelectric safety light curtain
Infrared beam gratings are installed at the feed port and the discharge port to form an invisible protective barrier.
When a foreign object intrusion is detected, trigger an emergency stop within 0.1 seconds to avoid mechanical injury.
Pressure overload protection
The hydraulic system is equipped with pressure sensors to monitor the pressing force in real time.
When the pressure exceeds the set threshold (such as 120% of the rated pressure), it will automatically release the pressure and shut down to alarm.
Temperature monitoring and early warning
Thermocouples are installed at key parts such as molds and motors. When the temperature exceeds the limit (for example, if the motor is ≥85℃), an audible and visual alarm will be triggered.
It is equipped with a cooling system linkage control, which automatically starts cooling when the temperature exceeds the limit.
Human-computer Interaction Security Design
Start the button with both hands simultaneously
The operator is required to press two buttons simultaneously with both hands (with a distance of ≥300mm) before the equipment can be started to prevent accidental touches during one-handed operation.
The security door locks are interlocked
The inspection door is equipped with an electromagnetic lock, which will only be unlocked when the equipment has completely stopped and the power supply is disconnected.
When the door is not closed, the control panel shows a red warning light and prohibits starting.
Fault self-diagnosis system
It is equipped with a built-in PLC to monitor over 200 operating parameters in real time. In case of any abnormality, the fault code and solution will be displayed on the HMI screen.
It supports remote diagnosis function, and technicians can obtain the equipment status through the Ethernet interface.
Strengthening of Electrical and Mechanical Safety
Grounding and insulation protection
The equipment casing adopts the TN-S grounding system, and the grounding resistance is ≤4Ω.
The insulation resistance of the motor and control cabinet is ≥1MΩ, which is detected by a 500V megohmmeter.
Mechanical limit device
Hydraulic buffers and mechanical hard limits are set on the movement track of the die to prevent the punch from overtraveling.
The stroke error of the punch is controlled within ±0.02mm.
Dust explosion-proof design
The models used in dusty environments adopt the explosion-proof grade of Ex dⅡBT4, and the components such as motors and switches are sealed.
Equipped with a dust concentration sensor, the exhaust system will be activated when the concentration exceeds the standard.
Maintenance and Training Norms
Regular safety inspection
Check the integrity of the protective device daily, test the emergency stop function weekly, and verify the sensitivity of the safety light curtain monthly.
Record the inspection data and archive it, with a traceability period of ≥2 years.
Operator certification
One must pass the safety operation assessment (including theory and practical operation) and hold a certificate to work.
Re-training is conducted once a year to update the safety operation procedures.
Spare parts safety standards
Safety components such as protective covers and emergency stop buttons need to pass CE/UL certification.
The replacement parts must be 100% compatible with the original factory specifications. Unauthorized modification is strictly prohibited.
Through the installation of the above-mentioned multi-level safety protection devices, Pill Maker Press can significantly reduce the risks of mechanical injuries, electrical accidents and dust explosions, ensuring that the pharmaceutical production process complies with GMP and OSHA safety standards. In practical applications, safety plans need to be customized and configured according to the equipment model, production environment and process requirements.
Cleaning method
Preparation before cleaning
Power failure and protection
Before performing any cleaning work, be sure to turn off the press machine and remove it from the electrical outlet to ensure safety.
Operators should wear personal protective equipment such as overalls, protective glasses, masks and gloves.
Disassembly partsy
Remove parts that are in direct contact with the drug, such as molds, punches, discharge ports, etc.
Note the disassembly sequence and component positions for subsequent assembly.
Cleaning steps
External cleaning
Use a damp cloth or sponge to gently wipe the outside surface of the tablet press to remove dust and dirt.
Avoid using chemical cleaners or strong solvents to avoid damaging the surface of the equipment.
Internal cleaning
Open the side panels or coverings of the machine to expose the internal parts.
Use a soft brush or vacuum cleaner to gently remove dust and debris from the interior.
The parts that are easy to adhere to oil, such as screws, bearings, etc., can be cleaned with professional cleaning agents.
Component cleaning
Place the removed parts in a cleaning tank and soak them in drinking or purified water.
Use a stainless steel spatula or nylon brush to remove residual material from the surface of the component.
Rinse parts repeatedly with purified water until no residue is visible.
Dry the parts in the oven or wipe them dry with a clean cloth.
Disinfection treatment
Preparation of disinfectant
Prepare the appropriate amount of disinfectant as needed, such as 75% ethanol solution.
Disinfection operation
Wipe the inside and outside surfaces of the tablet press and the removed parts with a clean cloth dampened with the cancelling agent.
Make sure the disinfectant covers all areas that need to be disinfected evenly.
Dry naturally after disinfection, or wipe dry with a clean cloth.
Assembly and inspection
Component assembly
Reassemble the cleaned and disinfected parts to the tablet press according to the disassembly sequence and the location of the parts.
Ensure that all components are properly and securely installed.
Functional check
After the reassembly is completed, the function of the tablet press is checked.
Ensure that the equipment can operate normally without abnormal sound or vibration.
Check whether the pressed tablets meet the quality standards.
Precautions
Avoid cross contamination
In the cleaning process, it is necessary to avoid cross-contamination of different batches or different varieties of drugs.
Use special cleaning tools and containers to ensure the hygiene of the cleaning process.
Record and trace
Keep a detailed record of the cleaning process, including cleaning time, types of cleaners, disinfectants, etc.
Make sure records are traceable so you can look up your cleaning history if needed.
Training and supervision
Train operators in cleaning and disinfection operations.
Regularly monitor the execution of cleaning work to ensure that the operator is operating in accordance with the procedures.
Sales channel
Type
Factory direct sales: Many press manufacturers have their own sales team to sell directly to customers.This ensures that customers receive the highest quality products and services.
Agent sales: Some press manufacturers will sell their products to a wider market by cooperating with agents.Agents usually have rich market experience and customer resources,and can provide customers with better sales and service support.
E-commerce platform sales: With the rise of e-commerce platforms,more and more press manufacturers choose to sell on e-commerce platforms.This way,customers can easily browse and purchase products online,while reducing the cost of sales.
Influence
Market coverage
Multi-channel sales
Through diversified sales channels,such as direct sales,agents,e-commerce platforms,etc., pharmaceutical press can cover a wider range of market areas and potential customer groups.This helps to enhance product awareness and market share.
Channel optimization
According to the characteristics and needs of target customer groups,select the most suitable sales channels for key investment and optimization,which can further improve the market coverage.For example,for large pharmaceutical companies,you can choose direct sales or agent channels; For small and medium-sized enterprises or individual users,you can choose e-commerce platforms or offline exhibitions and other channels.
Sales efficiency
Quick response
Sales channels such as direct sales and e-commerce platforms usually have a fast response speed and can quickly meet customer inquiries and purchase needs.This helps to improve sales efficiency and shorten the sales cycle.
Reduce intermediate links
Direct sales channels such as direct sales or e-commerce platforms can reduce intermediate links,reduce sales costs,and improve profit margins.At the same time,this also ensures that customers receive better service and products.
Customer satisfaction
Professional services
Sales channels such as direct sales and agents usually have a more professional sales team and service system,which can provide customers with more professional and comprehensive consulting and after-sales service.This helps increase customer satisfaction and loyalty.
Personalized needs
Through direct communication with customers,sales channels can better understand the personalized needs of customers,and provide customers with customized products and service solutions.This helps increase customer purchase intention and satisfaction.
Brand image building
Unified brand image
Through unified sales channels and brand image display,you can shape the professional and reliable brand image of the pharmaceutical press.This helps to enhance the visibility and reputation of the product and attract more potential customers.
Word-of-mouth communication
Good sales channels and customer service can bring positive word-of-mouth communication effect,further promote product sales and market expansion.
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