Pill Compressor Machine
(1)Number of Stations: 5/7/9/12/19
(2)Production Capacity: 9000/12600/16200/17000/40000(PC/H)
***Price List for whole above, inquire us to get
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost.
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
Description
Technical Parameters
Pill Compressor Machine,also known as tablet compressor,is one of the indispensable and important equipment in the pharmaceutical industry.With the rapid development of medical technology and the increasing demand for health,the role of tablet compressors in the pharmaceutical process is becoming increasingly prominent.It is a mechanical device used to compress medicinal powder or other solid materials into tablets.According to their different structures and working principles,tablet compressors can be divided into various types,such as rotary tablet compressors,reciprocating tablet compressors,etc.These different types of tablet compressors have their own characteristics in the pharmaceutical process and are suitable for different production needs.
The working principle of the pill compressor machine is mainly based on the principle of physical compression.During the product,the equipment compresses the powder or other solid materials into tablets through a certain pressure and speed.Specifically,it fills the powder into the mold through the combination of the mold and punch(or piston,diaphragm),and then applies a certain pressure and speed to form a tight layered structure of the powder inside the mold,ultimately obtaining the desired shape and size of the tablet.
Specifications Table
 |
 |
Technical Details
 |
 |
 |
 |
 |
 |
The Pill Compressor Machine has many intricate technical details in its design and manufacturing,which are crucial for ensuring the quality and production efficiency of tablets.
The mold is a key component in the tablet compressor,and its design directly affects the shape,size,and surface quality of the tablet.
Modern tablet compressors typically use high-precision molds to ensure the uniformity and consistency of the tablets.
The material of the mold is generally stainless steel or other corrosion-resistant materials to ensure long-term stability and durability.
The pressure control system of the tablet compressor is responsible for adjusting the pressure exerted by the punch or piston on the powder.
Accurate control of pressure is crucial for ensuring key indicators such as tablet density,hardness,and disintegration time.
The advanced tablet compressor adopts an electronic pressure control system,which can monitor and adjust the pressure in real time to meet the production needs of different tablets.
The filling system is responsible for evenly filling the powder into the mold.
Accurate control of filling amount is crucial for ensuring the accuracy of tablet weight and dosage.
The modern tablet compressor adopts an automatic filling system,which can automatically adjust the filling amount according to preset parameters,improving production efficiency and accuracy.
During the tablet compression process,a certain amount of dust will be generated.
The dust removal system is responsible for collecting and processing this dust to prevent it from polluting the environment and affecting product quality.
An effective dust removal system can ensure the cleanliness and hygiene of the production environment,and reduce product quality risks.
During high-speed operation,it requires a lubrication system to reduce friction and wear.
The lubrication system usually includes components such as lubrication pumps,lubrication pipelines,and lubrication points.
A reasonable lubrication system can ensure the stable operation of equipment and extend its service life.
It needs to be equipped with a safety protection system during operation to prevent accidents from occurring.
Security protection systems typically include overload protection,emergency stop buttons,protective covers,and other components.
These safety measures can ensure timely shutdown of equipment in case of abnormal situations,protecting the safety of operators.
Classification
Rotating tablet compressor
It is a device that compresses pharmaceutical powder by rotating molds and punches.The working principle is to fill the medicine powder into the mold,and then compress the medicine powder into tablets by rotating the punch.This type of equipment has the advantages of high production efficiency,simple operation,and convenient maintenance,and is therefore widely used in the pharmaceutical industry.
Reciprocating tablet compressor
The productcompresses the medicine powder through the reciprocating motion of the piston or diaphragm.The working principle is to fill the medicine powder into the compression chamber,and then reduce the volume of the compression chamber through the reciprocating motion of the piston or diaphragm,thereby compressing the medicine powder into tablets.This device has the advantages of high compression force and strong adaptability,and is suitable for producing various shapes and sizes of tablets.
Common faults and solutions
Start no response
Check the power line and power plug is normal,to ensure that the voltage and frequency meet the requirements; Check whether the pressure regulator is adjusted to the correct position; Check whether all circuit switches are normal; Check the transmission system and working parts for abnormalities or damage.
Insufficient pressing pressure
Check whether the loose parts are loose or misplaced; Check whether there is air leakage or sealing belt damage in the cylinder; Check the press roller for wear or foreign matter stuck; Check whether the material meets the requirements.
The amount of discharge cannot be accurately controlled
Check whether the motor is normal; Check whether the transmission mechanism is smooth; Check the control system for faults; Check that the amount of ingredients is accurate.
Common problems during debugging
Power and circuit problems
Power supply problem:there is no reaction after the pill press is started,which may be due to the abnormal power line or power plug,or the voltage and frequency do not meet the specified requirements.In this case,you need to check whether the power cable and plug are properly connected,and whether the voltage and frequency meet the requirements of the device.
Circuit problems:Damaged circuit switches or short circuits may also cause the device to fail to start.Therefore,it is necessary to check whether all circuit switches are normal and replace the damaged switches in time.
Mechanical parts problems
Improper pressure adjustment:When pressing the material after the pill press starts,if the pressing pressure is insufficient,it may be because the pressure regulator is not adjusted to the correct position.At this point,the pressure regulator needs to be checked to ensure that it is adjusted to the correct position and is providing sufficient pressure.
Loose parts:Loose parts,such as screws and clasp rings,may cause unstable device operation or abnormal sound.Therefore,it is necessary to check and tighten these components regularly.
Cylinder problems:cylinder leakage or cylinder sealing belt damage may also affect the pressing effect of the pill press.Check whether the cylinder and its sealing belt are in good condition and replace the damaged parts in time.
Roller problems:Roller wear or foreign matter stuck may lead to poor pressing effect.It is necessary to check the wear of the press roller regularly and clean up foreign objects.
Material problems
Material inconsistency:If the material moisture content,hardness and other parameters do not meet the requirements,it may affect the pressing effect of the pill press.Therefore,it is necessary to check whether the material meets the requirements and adjust it as needed.
Inaccurate feeding amount:Improper adjustment of the feeder may lead to inaccurate feeding amount,affecting the amount of medicine.The feeder adjustment rod needs to be adjusted to ensure accurate feed quantity.
Control system problems
Control signal error:When adjusting the discharge amount,if the output cannot be accurately controlled,it may be due to a control signal error or fault in the control system.The control system needs to be checked to ensure that it is functioning properly.
Motor problems:motor speed inconsistency may also affect the precise control of the discharge amount.It is necessary to check whether the motor is normal and replace the damaged motor in time.
Reasons to replace parts
Equipment operating status
Abnormal sound:During the operation of the pill press,if you hear abnormal or irregular sounds,it may be caused by the wear or loosening of some parts.At this time,the machine should be shut down to check,find out the source of the abnormal sound,and determine whether the relevant accessories need to be replaced.
Vibration and shaking:If there is obvious vibration and shaking during the operation of the equipment,it may be due to the wear or damage of bearings,gears and other parts.These vibrations and shaking not only affect the stability of the equipment,but also may cause damage to other components.Therefore,the damaged parts should be inspected and replaced in time.
Pellet effect and output
Poor ball forming effect:If the pill produced by the pill press has a large number of rough edges,insufficient strength or irregular shape,it may be due to wear or damage to the mold,press roller and other parts.At this time,these parts should be checked for wear and replace as necessary.
Decreased production:If the output of the equipment is significantly decreased,it may be due to blockage,wear or damage to some parts.The various parts of the equipment should be inspected to find out the reasons affecting the output,and the damaged parts should be replaced in a timely manner.
The wear of parts
Visual inspection:Regular visual inspection of various parts of the pill press,especially vulnerable parts such as rollers,molds,bearings,etc.Observe their wear,if there is obvious wear or damage,should be replaced in time.
Instrument testing:The use of professional testing instruments to test the key components of the pill press,such as measuring the diameter of the press roll,the gap of the mold,etc.Determine whether the parts need to be replaced based on the test result.
Use time and working environment
Service life:According to the operation manual and maintenance manual of the pill press,know the recommended service life of each component.Replacement should be considered when parts reach or exceed the recommended service life.
Working environment:The working environment of the pill press will also affect the life of its components.If the equipment works in a harsh environment for a long time,such as high temperature,humidity,dust,etc.,it will accelerate the wear and aging of the components.Therefore,the pill press working in harsh environments should be inspected and maintained more frequently.
The difference with capsule machine
|
Category |
Pill Compressor Machine |
Capsule Machine |
|
Working principle |
A medicinal powder or mixture is usually pressed into the shape of a pill by mechanical pressure. |
A powder or granule is filled into a pre-prepared capsule shell. |
|
Scope of application |
Suitable for making pills of various shapes and sizes, including round, oval, etc. |
It is suitable for making capsule drugs, such as Chinese medicine capsules, western medicine capsules, etc. |
|
Product characteristics |
The pills are structured and easy to carry and take. |
The capsules can protect the drug from external factors such as moisture and light, thus extending the shelf life of the drug. |
|
Operating process |
The operation process is relatively simple, but attention needs to be paid to the uniformity of the medicinal powder or mixture and the control of pressing pressure. |
The operation process can be relatively complex, including steps such as filling powder or particles and sealing the capsule shell. |
Hot Tags: pill compressor machine, China pill compressor machine manufacturers, suppliers, factory, Hand Tablet Press Machine, Manual Tablet Punching Machine, Pill Press Equipment, Single Punch Tablet Press, Tablet Press Machine, Zp17 Rotary Tablet Press
Previous
The Pill MachineNext
Pill Pack MachineSend Inquiry
