Pill Maker Machine
(1)Number of Stations: 5/7/9/12/19
(2)Production Capacity: 9000/12600/16200/17000/40000(PC/H)
***Price List for whole above, inquire us to get
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost.
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
Description
Technical Parameters
Pill Maker Machine is a widely used equipment in the pharmaceutical, food, cosmetics and other industries, used to manufacture various specifications and shapes of pills. Pill machine is a process of pre mixing and soaking medicinal powder (or powder for beverages, cosmetics, etc.) with an appropriate amount of film agent, and then making pills of different shapes and sizes through extrusion molding, cutting, polishing, and other processes. The pill machine is composed of a host, a transmission system, a feeding mechanism, a feeding mechanism, a forming mold, etc. The transmission system drives the forming mold to generate extrusion pressure under the action of raw materials, which extrudes the raw materials into shape.
The price of pill making machines varies by brand, model, specifications and other factors. In general, the price of small domestic pill making machines is relatively low, while the price of large commercial pill making machines is higher. When purchasing, it is recommended to choose according to your actual needs and budget. At the same time, there are multiple brands and models of pill manufacturing machines on the market, and consumers should fully understand the performance, quality, after-sales service and other aspects of the product before purchasing, in order to make an informed decision.
Product Introduction
The working principle of a it is mainly to mix powder with an appropriate amount of adhesive to form pill raw materials. Then, the raw materials are transported to the mold through a liquid pump. The pill cutter inside the mold cuts the raw materials into uniform small pieces, and finally, the small pills made are transported out through a conveyor belt. In addition, by adjusting the machine parameters, the powder can be added to the tablet pressing mechanism to form fixed size and shape pills through wear and tear.
|
|
|
|
|
|
|
As an indispensable key equipment in the traditional Chinese medicine pharmaceutical industry, the pill maker machine exquisite design and efficient operation mechanism ensure the standardization and scale of traditional Chinese medicine pill production. In addition to the main components mentioned above, its detailed structure and functional features can be further expanded as follows:
As the support and framework of the entire device, the body part not only carries all the working components, but also ensures the stability and durability of the equipment. The rack is made of high-quality steel welded together, with a compact and stable structure that can withstand various forces and vibrations during the production process. The shell is made of easy to clean stainless steel material, effectively preventing cross contamination during the drug production process and ensuring the hygiene and safety of the product. The base is equipped with shock absorbers to reduce the noise and vibration generated during equipment operation, providing a more comfortable working environment for operators.
This section is the first checkpoint for traditional Chinese medicine raw materials to enter the pill making process, and its design fully considers the uniform supply and precise control of raw materials. The secondary feeding system is usually used for pre treated coarse powder or granular materials, ensuring stable supply of raw materials through adjustable feeding speed; And a single feed is targeted at the evenly mixed fine powder, achieving precise proportioning through a precise measuring device. The collaborative work of the two parts greatly improves the efficiency and consistency of pill making.
As the power source of the pellet making machine, the electric motor drives the reducer to work, converting the high-speed rotating power into low-speed high torque output suitable for the pellet making process. The reducer adopts high-precision gear transmission, ensuring smooth and reliable power transmission while reducing energy consumption and noise.
This system connects the motor with key components such as the pressing mechanism and oscillation mechanism. Through the flexibility and elasticity of the belt, it achieves smooth power transmission and effectively alleviates the impact and vibration during equipment operation.
This mechanism is responsible for pressing traditional Chinese medicine raw materials into tablets or strips with a certain shape and density, in preparation for subsequent molding. By adjusting the pressure, speed, and clearance of the pressure roller, it is possible to adapt to different types of traditional Chinese medicine raw materials and pill making requirements, ensuring consistency and stability in tablet quality.
During the pill making process, the oscillatory mechanism generates regular vibrations to help evenly distribute the medicine in the mold and smoothly shape it. This design not only improves the efficiency and success rate of pill making, but also makes the resulting pills more rounded and smooth.
Modern pill making machines are generally equipped with advanced control systems, using intelligent control components such as PLC or touch screens to achieve precise setting and real-time monitoring of various equipment parameters. Operators can control and manage various functions of the pill making machine through a simple interface, greatly improving production efficiency and product quality. At the same time, the control system also has fault self checking and alarm functions, which can timely detect and handle problems that occur during equipment operation, ensuring the continuous and stable operation of the production line.
The hopper section, as a crucial link in the pill making machine, has the core function of accurately and efficiently managing the supply of traditional Chinese medicine raw materials. This section is carefully designed to meet the diverse needs of raw material processing in the production process of traditional Chinese medicine pills. It is mainly divided into two components: the secondary feeding system and the primary feeding system.
◆ Secondary feeding system
This system mainly targets Chinese medicine raw materials that have undergone preliminary processing or screening, such as coarse powder, granular materials, etc. It allows operators to add an appropriate amount of raw materials in batches according to production process requirements. Through precise measuring devices and adjustable feed rate control, the secondary feeding system ensures uniform supply of raw materials, avoiding production problems caused by excess or insufficient. In addition, the system also has a buffering function, which can balance the time difference between raw material supply and subsequent processing steps to a certain extent, improving the continuity and stability of the production line.
◆ Primary feeding system
Unlike the secondary feeding system, the primary feeding system focuses on processing finely powdered Chinese medicine raw materials that have been thoroughly mixed and homogenized. After precise proportioning, these raw materials are directly and quickly fed into the core working area of the pellet making machine through a single feeding system. In order to ensure accurate measurement and efficient transmission of raw materials, a single feeding system usually adopts high-precision measuring equipment and smooth transmission channel design. At the same time, the system also has automation control function, which can automatically adjust the feeding amount according to production needs, further improving production efficiency and product quality.
Product Parameter
Rotary Tablet Press
| Model NO. | XYP-5 | XYP-7 | XYP-9 | XYP-12 | XYP-19 |
| Operation Type | automatic | ||||
| Number of Stations | 5 | 7 | 9 | 12 | 19 |
| Instan. Pressure (ton) | / | ||||
| Max Tablet Pressure (kn) | 80 | 80 | 80 | 80 | 80 |
| Max Tablet Diameter (mm) | 12 | 12 | 12 | 12 | 12 |
| Max. Thickness of Tablet (mm) | 3-6mm | 3-6mm | 3-6mm | 3-6mm | 3-6mm |
| Capacity (PC/H) | 9000 | 12600 | 16200 | 17000 | 40000 |
| Power (W) | 2200 | 2200 | 2200 | 2200 | 2500 |
| Circular mold | √ | √ | √ | √ | √ |
| Replacing mold | √ | √ | √ | √ | √ |
| Overall Dimensions (mm) | 500*650*1300 | 500*650*1300 | 500*650*1300 | 500*650*1300 | 600*700*1500 |
| Machine Weight (kg) | 200 | 200 | 200 | 220 | 500 |
Product Types
|
|
|
| Single Punch Tablet Press | ZP9 rotary tablet |
Pill Maker Machine can be classified into different types based on different classification methods.
According to the shape of the pill preparation, it can be divided into ordinary pill machines and special shaped pill machines. Ordinary pill machines can prepare pills in common shapes such as circular, elliptical, and elongated shapes, while special shaped pill machines can prepare more complex shapes such as plum blossom and diamond shapes.
According to the degree of automation, it can be divided into manual pill machines, semi-automatic pill machines, and fully automatic pill machines. The manual pill machine requires manual operation and has a low output; The semi-automatic pill machine can automate some links in the process of preparing pills, improving production efficiency; The fully automatic pill machine can achieve automated production throughout the entire process, with simple operation and high yield.
According to the scale of the equipment, it can be divided into small pill machines, medium pill machines, and large pill machines. Small pill machines are suitable for household or small-scale production, while medium and large pill machines are suitable for large-scale production, with higher production efficiency and yield.
According to the raw materials used to prepare pills, they can be divided into traditional Chinese medicine pill machines, Western medicine pill machines, etc. The Chinese medicine pill machine is suitable for preparing Chinese medicine pills, while the Western medicine pill machine is suitable for preparing Western medicine pills.
In addition, according to specific application scenarios and special needs, there are various types of pill machines, such as granulators, coating machines, etc.
Operational Process
|
|
|
For a regular pill maker machine, the process of preparing pills generally includes the following steps:
◆ Preparation of materials: including soaking, crushing, and refining of traditional Chinese medicine, as well as preparation of medicinal powder and adhesives.
◆ Mixing powder and adhesive: Mix the powder and adhesive evenly in a certain proportion to form the raw material for the pill.
◆ Forming: Place the raw material of the pill into the mold and use a tablet press for tablet forming.
◆ Cutting: Cut the formed tablet through a cutting mechanism to form a certain size pill.
◆ Collection: The cut pills are transported through a conveyor belt to a collection container to complete the preparation of the pills.
The specific process may vary depending on the equipment model and manufacturer, but it is generally necessary to follow the equipment manual during operation to ensure safety and prepare qualified pills.
Precautions for use
There are many things to pay attention to in the process of preparing pills, and the following are some key considerations:
Selection of raw materials:
Choosing appropriate raw materials is the key to preparing pills. Ensure that the quality and source of raw materials meet the requirements, and follow the quality control standards of drug production.
Preparation process:
Select an appropriate preparation process to ensure that the preparation process of the pill meets the quality control standards of drug production. Pay attention to hygiene conditions and operating standards during the preparation process.
Packaging and Storage:
Ensure that the packaging of pills meets the quality control standards of drug production and is stored according to requirements. Pay attention to the shelf life and storage conditions of the pills.
Quality control:
Conduct quality control on the prepared pills, including checking their appearance, weight, particle size, moisture content, and other indicators to ensure that the quality of the pills meets the requirements.
Drug instructions:
The prepared pills should have detailed drug instructions, including ingredients, usage, dosage, precautions, etc., to ensure correct use by patients.
Drug safety:
Ensure that the prepared pills do not cause harm to humans, including the environment, animals, and humans.
Hot Tags: pill maker machine, China pill maker machine manufacturers, suppliers, factory, Manual Tablet Punching Machine, Pill Press Equipment, 16 Station Tablet Compression Machine, Zp9 Rotary Tablet Press, Single Punch Tablet Press, Tablet Press Machine
Previous
Buy Tablet MachineNext
Milk Tablet PressSend Inquiry
