The Pill Machine
(1)Number of Stations: 5/7/9/12/19
(2)Production Capacity: 9000/12600/16200/17000/40000(PC/H)
***Price List for whole above, inquire us to get
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost.
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
Description
Technical Parameters
In the pharmaceutical industry, the pill machine plays a crucial role. It is mainly used to compress pharmaceutical raw materials into prescribed shapes and sizes of tablets to meet the production needs of different drugs. With the continuous development of pharmaceutical technology, it are also constantly being updated, with more complete functions and simpler operations. It is a mechanical equipment used for manufacturing pills, usually including key components such as feeders, molds, compression wheels, etc. According to different working principles, it can be divided into various types such as rotary and pressure type. Among them, it compresses drug raw materials into tablets through the rotation of the mold and the up and down movement of the compression wheel; It compresses the drug raw materials into the desired shape of tablets by applying pressure.
The use of pill machine precautions
Before operation: Check that all components of the device are normal, and clean the device to ensure that no foreign bodies are found.
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Preparation of raw materials: The powder should be sifted to ensure uniform particle size and avoid clogging the equipment.
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Parameter setting: According to the characteristics of raw materials and production requirements, reasonable setting of shot speed, pressure and other parameters.
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Regular maintenance: Clean equipment regularly, check wearing parts, and replace worn parts in time.
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Safe operation: Wear protective equipment during operation to avoid accidents.
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Specifications Table
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Technical Details
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The working principle of the pill machine mainly involves three steps: feeding, compression, and demolding. Firstly, the drug raw materials are added to the mold through a feeder; Then, the mold compresses the drug raw materials into tablets under rotation or pressure; Finally, remove the tablet from the mold through a demolding mechanism. Throughout the entire process, the product needs to ensure precise control of parameters such as the shape, size, and weight of the tablets to ensure the quality and stability of the medication.
The pharmaceutical raw materials are first placed into the hopper.
The drug raw materials are quantitatively distributed to the feeding port of the compression template through the material barrel or drug delivery mechanism.
In the drug delivery system, the drug powder is adjusted by a dispensing device to ensure uniformity and stability of tablet compression by adjusting its parameters such as water content, viscosity, and density.
The measuring device detects the amount of medication to be dispensed to ensure the accuracy of the required amount of medication for each tablet pressing.
After the drug raw materials enter the compression template, they are subjected to relative forces from the compression wheel or up and down punches.
In the mold, the pharmaceutical raw materials are compressed into prescribed shapes and sizes of tablets. Some advanced it can compress up to 400 pills per minute.
After it is pressed inside the mold, it is pushed out of the middle mold hole through a specific demolding mechanism (as shown below).
It flows out of the dispensing device and enters the next process for processing, such as packaging and quality inspection.
The entire tablet pressing process is automated and controlled by a control system, reducing human error and improving production efficiency.
The control system can also monitor and adjust the operating status of equipment in real time, ensuring the stability and safety of the production process.
It can produce of different shapes, sizes, and dosages by changing molds and adjusting parameters according to the production needs of different drugs.
The control of dosage can be achieved by selecting dies with different punch diameters, while minor dosage adjustments can be achieved by adjusting the depth of the punch that extends into the middle die hole.
Others
Basic steps of demolding operation
Check equipment:
Ensure that all equipment of the demolding machine is functioning properly and without any malfunctions. If there is a malfunction, it should be reported for repair in a timely manner.
Check the oil circuit connection of the demolding machine to ensure that the oil circuit is unobstructed and avoid accidents.
Operation preparation:
Confirm that the operators of the demolding machine have received relevant training and possess corresponding safety awareness and operational skills.
Operators must wear personal protective equipment, including helmets, safety goggles, earplugs, protective shoes, etc., to protect their own safety.
security check:
Before operation, necessary safety checks should be conducted to ensure that the surrounding environment is unobstructed, and clear safety warning signs should be set up around the machine to attract the attention of others.
Start device:
The operator should start the demoulding machine according to the instructions in the operation manual after the machine has stopped running normally.
Do not approach or touch moving parts while the machine is running to avoid danger.
Monitoring operation:
During the operation of the demolding machine, the operator should always pay attention to the machine's operation, especially whether the key parts are running normally, to avoid the occurrence of abnormal situations.
It is strictly prohibited to place hands, feet, or other objects inside the machine or in dangerous areas such as moving parts of the machine, in order to avoid personal injury or machine malfunction.
Shutdown and Cleaning:
After the demolding machine completes its work, the operator should stop the machine and cut off the power supply.
Perform necessary cleaning and maintenance work to ensure long-term stable operation of the machine.
Precautions for demolding operation
Non professionals are prohibited from operating:
Unauthorized and untrained personnel are prohibited from operating the demolding machine to avoid safety accidents caused by improper operation.
Prohibit arbitrary changes to parameters:
It is prohibited to arbitrarily change the parameters and switches of the mold during the operation of the demolding machine, in order to avoid affecting the normal operation of the machine and damaging the equipment.
Do not dismantle safety devices:
It is prohibited to dismantle or adjust the safety devices and protective equipment of the machine to avoid accidents.
Prohibit overload operation:
Prohibit overloading the demoulding machine to avoid motor overload or other equipment malfunctions.
Prohibition of non intended use:
It is prohibited to use the demoulding machine for non predetermined work areas to avoid accidents.
Precautions for handling hot molds:
Do not handle hot molds without cooling to avoid accidental injuries such as burns.
Glue dispensing operation & precautions of pill making machine
Glue dispensing is the process of evenly applying glue onto the surface of a pill mold to ensure that the pill can be smoothly demolded and maintain its complete shape during the molding process. The following are the basic steps and precautions for dispensing operation:
Prepare adhesive:
Choose the appropriate adhesive and adjust the viscosity and flowability of the adhesive according to production needs.
Ensure that the glue has been restored to room temperature and stirred evenly without any bubbles before use.
Adjust the dispensing machine:
Adjust the parameters of the dispensing machine according to production requirements, such as dispensing volume, dispensing speed, dispensing pressure, etc.
Ensure accurate distance between the dispensing needle and the PCB (or other substrate) and perform Z-axis height calibration.
Curing glue:
According to the curing requirements of the adhesive, place the mold coated with adhesive into the curing equipment for curing.
Monitor the curing process to ensure that the adhesive is completely cured and reaches the required bonding strength.
Start dispensing:
Start the glue dispenser and evenly apply the glue onto the surface of the mold.
Monitor the dispensing process to ensure that the glue is evenly applied without any omissions or excess.
Adhesive storage and use:
Glue should be stored under appropriate temperature and humidity conditions to avoid deterioration or failure.
Before use, the expiration date and storage conditions of the adhesive should be checked to ensure that the quality of the adhesive meets the requirements.
Parameter adjustment of dispensing machine:
Adjust the parameters of the dispensing machine reasonably according to production requirements and adhesive characteristics.
The diameter of the adhesive dots should be half of the distance between the solder pads, and the diameter of the adhesive dots after patching should be 1.5 times the diameter of the adhesive dots to ensure sufficient adhesive to bond the components and avoid excessive adhesive soaking the solder pads.
Glue quality monitoring:
- Monitor the dispensing process to ensure that the glue is applied evenly, without any omissions or excess.
- If poor dispensing quality is found, the machine should be stopped in a timely manner for inspection and parameter adjustment.
Curing process control:
- Choose the appropriate curing temperature and time according to the curing requirements of the adhesive.
- Monitor the curing process to ensure that the adhesive is completely cured and reaches the required bonding strength.
Security protection:
- Operators should wear personal protective equipment to avoid contact between glue and skin.
- If accidentally touching the skin, it should be wiped clean with ethanol in a timely manner.
Equipment maintenance:
- Regularly maintain and upkeep the dispensing machine to ensure its normal operation.
- When cleaning equipment, the power should be cut off and the instructions in the operation manual should be followed.
Follow the operating procedures:
- Operators should strictly follow the operating procedures of the pill making machine and dispensing machine to ensure smooth operation.
Recording and monitoring:
- Record the key parameters and results of each operation for quality traceability and problem analysis.
- Monitor the operational status and product quality of monitoring equipment, promptly identify and resolve issues.
Training and assessment:
- Regularly train and assess operators to improve their operational skills and safety awareness.
Continuous improvement:
- Based on production requirements and equipment performance, continuously improve operating methods and process flow to enhance production efficiency and product quality.
The pill machine represents a significant leap forward in the field of pharmaceutical dispensing. This innovative device is designed to automate the process of pill sorting, packaging, and labeling, drastically improving efficiency and accuracy in pharmacies.
At its core, it utilizes advanced robotics and machine learning algorithms to identify, count, and dispense the exact medication prescribed by a healthcare provider. The machine can handle a wide variety of pill shapes, sizes, and dosages, making it versatile for use in various pharmaceutical settings.
One of the standout features is its ability to reduce human error. By automating the pill-dispensing process, the risk of incorrect dosages or medication mix-ups is minimized, enhancing patient safety. Additionally, the machine's high-speed capabilities allow for faster turnaround times, ensuring that patients receive their medications promptly.
It also boasts user-friendly software that integrates seamlessly with electronic health records systems. This enables pharmacists to quickly access patient information, process prescriptions, and generate accurate labels, further streamlining the dispensing process.
Overall, the pill machine is a game-changer in the pharmaceutical industry. Its automation, accuracy, and efficiency make it an invaluable tool for pharmacies looking to improve their services and enhance patient outcomes. With its cutting-edge technology, it is poised to revolutionize the way medications are dispensed in the modern healthcare landscape.
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