The Solution Of Homogenizer To The Reaction Of Producing Viscous

To begin with, this is the requirement of our Russian customers. We need a reactor to produce viscous solution, considering metal reactor. It needs a 50L-100L reactor and a high-power motor (the consistency of the solution is similar to that of thick honey). As a blender, you need something like an anchor or homogenizer or a double blender (like a dough mixer) that moves in the opposite direction to completely dissolve cellulose (otherwise, the mixture may be wrapped around the blender).

 

Solution1: A regular stainless steel reactor with an anchor stirring

Problem: This type of paddle can stir viscous solutions, but it cannot completely break or dissolve cellulose. What's worse, a lot of cellulose will stick to the paddle during the mixing process.

                        

Solution2: A homogenizer with frame-type scraping wall stirring and fixed paddle

Advantages: The homogenizer equipment is made of advanced technology and has a unique structure. The material moves at high speed in the gap between the multi-layer rotor and stator, forming strong hydraulic shear, dispersing the material and producing at the same time.

The comprehensive forces such as centrifugal extrusion, grinding and collision are generated, and finally the materials are fully mixed, stirred and refined to meet the ideal requirements. The lid is equipped with lighting observation holes to keep abreast of the emulsification status of the products in the pot. It is equipped with a micro-material inlet to facilitate the process of adding special flavors. It is easy to operate and discharge from the bottom of the pot. It can directly enter the filling machine for sub-packaging through pipelines, and at the same time, it is easy to clean.

 

 

The quotation of 50L homogenizer and 100L homogenizer as follow.

   

Design Capacity(L): 70 Working Capacity(L): 50 Min. Capacity(L): 20 Materical: Contact material part: SUS316L, thickness: 4mm; Shell: SUS304, thickness: 4mm Mixing Method: Frame type scraping wall stirring and fixed paddle Homogenization Method: Upper homogenization Homogeneous Motor Power(KW): 3 Homogeneous Motor Speed(r/min): 2960 (constant speed) Particle Size(um): 0.2-0.6 Cover Opening Method: Electric lifting Heating Method: Electric heating Material Placement Method: Inclined discharge and low valve discharge Working Pressure(Mpa): -0.09

Design Capacity(L): 120 Working Capacity(L): 100 Min. Capacity(L): 25 Materical: Contact material part: SUS316L, thickness: 4mm; Shell: SUS304, thickness: 5mm Mixing Method: Frame type scraping wall stirring and fixed paddle Homogenization Method: Upper homogenization Homogeneous Motor Power(KW): 3 Homogeneous Motor Speed(r/min): 2800 (variable frequency speed regulation) Particle Size(um): 0.2-0.6 Cover Opening Method: Electric lifting Heating Method: Electric heating Material Placement Method: Inclined discharge and low valve discharge Working Pressure(Mpa): -0.09

 

After received the quotation, our customer is so interested in 100L homogenizer unit. Here are the detailed specifications.

(1) Reactor volume: Total volume 120L, working volume 100L

(2) Inner Material: SS31603, that works for alkaline

(3) Cooling jacket 30L, using the principle of low temperature water circulation for cooling

(4) The reactor is Explosion-proof BT4 (explosion-proof valve, explosion-proof motors)

(5) There are two motors at the top of the equipment in the last video; one is 3 kW and the other is 2.2 kW.

3 kW is 2800 rpm, which is used for emulsification. 2.2 kW is 1400 rpm, and it is about 75 rpm after being decelerated by the reducer, which is used for stirring.

(6) Ability to create a vacuum in the reactor, vacuum degree: -0.09Mpa, the equipment has a nitrogen interface.

(7) The sight window is available and has a scraper, which can be used in the case of fog.

(8) DN50 bottom drain valve at the bottom

(9) PT100 thermocouple for measuring the temperature inside the reactor

 

The main principle 

• High-speed shear force: The working chamber in the homogenizer emulsifier has a rapidly rotating rotor and a fixed cutting body, and a narrow gap is formed between them. When the viscous solution is sent into the working chamber, the rotation of the rotor pushes the solution to the cutting body, resulting in strong shear force. This shear force can quickly cut off and spread the aggregates, lumps or particles in the solution, and promote them to be refined and dispersed in the whole solution.
• Impact force: The fast rotating cutting body and rotor will produce strong impact force, which will make the components in the solution collide and interact. This is helpful to break the aggregates in the solution, improve its uniformity and promote the reaction.
• Turbulence effect: High-speed rotating rotor will cause turbulence effect in solution, that is, nonlinear motion of fluid. Turbulence effect can increase the interaction and mixing between components in solution. It helps to better mix the components in the solution and improve the homogenization effect.

 

About the price

Same quality

(1) This reaction system has very strict requirements on the performance of the equipment.

(2) We specialize in solving machine mixing problems in the chemical industry. The analysis reports from the official agency is convincing and that is suitable for your production.

(3) Every detail of the product matches its value.

Price and Value

(1) Frankly, for an appropriate machine as per your request, the value is clear.

(2) If a Chinese supplier insists on selling you a machine at an unreasonable low price, you need to think about it twice.

(3) Our engineers have negotiated with all the requests many times. We fully believe it will work well with you.

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Other Engineer Case

Here is a case of a Japanese customer I want to share with you. He ordered a 650L homogenizer for the production of spices.

In the production of spices, homogenizers reaction are usually used to evenly mix spices and other raw materials and refine them into the required granularity and texture. This helps to ensure the consistency and stability of the taste, taste and texture of spices. The following is a general introduction of homogenizer system in spice production:

1. Pretreatment: Before using the system, it is usually necessary to pretreat spices and other raw materials. This may include grinding, crushing or mixing different perfume ingredients so that they can better adapt to the work of the product.

2. Homogenization: Spices and other raw materials are sent into the working chamber of the machine, and the raw materials are rapidly impacted and broken by high-speed rotating cutting or impact force. This helps to refine the raw materials and ensure that their particle sizes are more uniform.

3. Mixing and homogenization: Homogenizer reactor can also be used to mix different perfume components to ensure that they are evenly distributed throughout the mixture. This helps to ensure that the final perfume product has a consistent taste and aroma.

4. Adjustment of particle size: By adjusting the operating parameters of the unit, the size and texture of perfume particles can be controlled to meet the specific product requirements.

5. Temperature control: Homogenization process may generate heat, so in some cases, it is necessary to control the temperature to avoid deterioration or loss of aroma components caused by heating of raw materials.

 

Homogenizer is one of our customization items of reactors, more products, please find it here. For more details about our homogenizer reaction, please contact us via sales@achievechem.com