Customize HP stainless steel reactor

High-pressure stainless steel reactors are essential equipment in various industries, renowned for their durability, corrosion resistance, and ability to withstand extreme temperatures and pressures. These reactors are typically composed of a robust stainless steel body, capable of handling high workloads and impacts from solid materials.

 

The core component of these reactors is the strong magnetic coupling stirrer, which ensures efficient mixing and reaction under high-temperature and high-pressure conditions. The reactor's design incorporates advanced sealing mechanisms, ensuring a static sealed environment for the reaction medium, thus eliminating the risk of leakage, contamination, or hazards.

 

These reactors are widely used in petroleum, chemical, rubber, pharmaceutical, and food industries, for processes such as sulfuration, hydrogenation, alkylation, polymerization, and condensation. With their excellent mechanical and thermal properties, high-pressure stainless steel reactors are invaluable tools in modern industrial production.

 

1. Operating principle

The working principle of the high-pressure reactor is to use the high-pressure production reaction environment to promote the chemical reaction. In the high pressure state, the gas molecular spacing is small, the collision frequency of the reaction increases, and the reaction rate is greatly accelerated. In addition, the gas diffusion performance is reduced under high pressure conditions, which further promotes the reaction. At the same time, the high temperature environment can also effectively improve the reaction rate and increase the reaction degree.

 

2. Constituent part

Reduction tank body: usually made of high-strength, anti-corrosion materials such as carbon steel, stainless steel or alloy steel, mostly inverted cone type, with a sealing device at the upper mouth. The body material can be selected according to different medium requirements, such as 1cr18Ni10Ti stainless steel, titanium (TA2), nickel (Ni6) and composite steel plate.

 

Heat source device: The use of electric heater or jacket for heating, you can control the heating speed, heating temperature and other parameters to ensure that the temperature in the reaction process is within a certain range.

Pressure control system: composed of pressure sensors, pressure regulating valves, etc., used to control the working pressure of the high-pressure reactor, which can adjust the reaction pressure to achieve the required reaction conditions.

 

Control system: Through the control of temperature, pressure, liquid level and other parameters, automatically adjust and monitor the normal operation of the reactor.

 

3. Applied range

High pressure reactor is widely used in various chemical reactions, preparation of organic synthetic materials, fine chemicals, polymer materials, drugs and so on. Specific applications include:

 

Chemical reaction: control the temperature and pressure and other conditions of the reaction, promote the chemical reaction, accelerate the reaction speed, improve the reaction yield and product quality, and reduce the yield of side reaction products.

 

Material synthesis: Preparation of new materials such as nanomaterials, oxide materials, metal-organic frameworks (MOFs).

 

Oil and gas field: Simulate the chemical reaction under high pressure and high temperature conditions in oil and gas to study the selection and efficiency of catalysts, improve the processing technology of chemical products and reduce energy consumption.

 

Biomedical research: Used in biomedical research, such as protein crystallization, drug synthesis, etc.

 

Aerospace field: Synthesis of new metal materials, high-temperature alloys, high life ceramic materials, etc., to meet the application needs of the aerospace field.

 

1. Use the high-pressure reactor at the designated location and follow the instructions.

 

2. Find out the test pressure, use pressure and maximum use temperature inscribed on the main vessel and use it within the permissible range of conditions.

 

3. Special care should be given to the sealing cone to avoid damage caused by various collisions.

 

4. When installing the cover, first place the reaction kettle body, and then carefully install the kettle cover on the kettle body according to the fixed position. When tightening the main bolt, it must be gradually tightened diagonally and

 

5. Symmetrically for many times, and the force should be uniform to achieve a good sealing effect.

 

6. The pressure used by the pressure gauge is best used within 1/2 of its indicated pressure, and is often compared and corrected with the standard pressure gauge.

 

1. Material: 304/316 stainless steel

Volume: 0.1-50L

Suitable for alkylation, amination, bromination, carboxylation, chlorination, and catalytic reduction

Stainless steel framework

Setting Temperature up to 350°C

Voltage (V/Hz): 220V 50/60Hz

Manufacturer: ACHIEVE CHEM Xi'an Factory

16 years experiences on Chemical Equipment

CE and ISO certification

Professional shipping

https://www.achievechem.com/chemical-equipment/high-pressure-reactor.html

 

2. Customization details:

Size: 10 L

Pressure: -0.1/+1 mpa

Temperature: 300°C

Speed: 2,000rpm

Electrical: 230V, 60Hz

Motor: Servo Motor

 

The following is an inquiry from a customer in American.

 

Step1: His questions about the customize HP stainless steel reactor: (The blue font is our answer).

 

Is the Control Panel in English?

Yes.

 

So you can guarantee that this reactor can handle 300°C and 1 mPA pressure without any problems?

Yes, you can rest assured.

 

Also, what do you recommend to reach for reaction that needs to be 300°C water or oil?

I recommend choosing conduction oil.

 

Water: Although the boiling point of water is 100 ° C under normal pressure, the boiling point of water can be higher than 212 ° C under high pressure. However, even then, it is not practical to use water as a heating medium to reach a high temperature of 300 degrees, as this would require extremely high pressures and present safety risks.

 

Oil: Oil as a heating medium, its operating temperature can be much higher than the boiling point of water. In particular, thermal oil has a wide operating temperature range, which can reach 350 ° C or even higher, fully meeting the requirements of heating to 300 ° C.

 

Step 2: Quotation.