Lab Planetary Ball Mill
1)Suitable for laboratory or medium production
0.4L-12L
2)Vertical planetary ball mill for mass production
16L-100L
2.Features:
1)Nanoscale grinding with output up to 0.1µm.
2)More than 50% lower noise than ordinary planetary ball mills in the market, extending the service life by more than 2 times.
3)PLC panel, convenient, simple, efficient, can set the time, speed, forward and reverse rotation.
4)Equipment with wheels can be moved directly, handling light, fast.
5)Intelligent control of the safety door, the door can only be opened when the equipment is stationary, to avoid falling out of the tank during the movement process.
Description
Technical Parameters
The lab planetary ball mill, often abbreviated as planetary ball mill or simply PBM, is a high-efficiency grinding device that employs a unique working principle. It consists of a turntable with four ball grinding tanks installed on it. As the turntable rotates, the grinding tanks revolve around their own axes while simultaneously making a 360-degree rotation. This planetary movement ensures that the balls and samples inside the tanks are subjected to intense impact forces in high-speed movement, eventually grinding the samples into fine powder.
Working Principle
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The versatility of the lab planetary ball mill is evident from its wide range of applications. It is commonly used in fields such as geology, mining, metallurgy, electronics, construction materials, ceramics, chemical engineering, light industry, medicine, and environmental protection. The mill can handle various types of materials, including brittle, fibrous, and low to medium hardness substances, using either dry or wet grinding methods. In geology and mining, the planetary ball mill is employed for preparing soil and rock samples for analysis. It is equally effective in the metallurgical industry for grinding ores and alloy materials. In the electronics sector, it is used for preparing fluorescent powders and other electronic materials. The construction materials industry utilizes it for grinding cement, gypsum, and other building materials, while the ceramics industry employs it for processing raw materials into fine powders. Moreover, the planetary ball mill plays a crucial role in the chemical and pharmaceutical industries. It is used for mixing and grinding active ingredients, excipients, and other components in the production of pharmaceuticals. In environmental protection, it is instrumental in processing samples for heavy metal analysis and other toxicological studies. |
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Parameter
| Suitable for laboratory or medium production | ||||||
| Model | YXQM-0.4L | YXQM-1L | YXQM-2L | YXQM-4L | YXQM-8L | YXQM-12L |
| Grinding tank volume | 50-100 (ml) | 50-250 (ml) | 50-500(ml) | 50-1000(ml) | 500-2000 (ml) | 1000-3000 (ml) |
| Vacuum tank volume | 50 (ml) | 50-100(ml) | 50-250 (ml) | 50-500 (ml) | 500-2000 (ml) | 1000-3000 (ml) |
| Revolution speed | 5-450 (r/min) | 5-450 (r/min) | 5-400 (r/min) | 5-400 (r/mnin) | 5-320 (r/min) | 5-320 (r/min) |
| Rotation speed | 10-900 (r/mín) | 10-900 (r/min) | 10-800 (r/min) | 10-800 (r/min) | 10-640 (r/min) | 10-640 (r/min) |
| Power | 0.55 (kw) | 0.55 (kw) | 0.75(kw) | 0.75(kw) | 1.5(kw) | 1.5(kw) |
| Power Supply | 220/50 (v/hz) | 220/50 (v/hz) | 220/50 (v/hz) | 220/50 (v/hz) | 220/380/50 (v/hz) | 380/50 (v/hz) |
| Weight | 68(kg) | 70(kg) | 96(kg) | 99(kg) | 191(kg) | 193(kg) |
| Vertical planetary ball mill for mass production | ||||||
| Model | YXQM-16L | YXQM-20L | YXQM-40L | YXQM-60L | YXQM-80L | YXQM-100L |
| Grinding tank volume | 1-4 (L) | 1-5 (L) | 5-10 (L) | 10-15 (L) | 10-20 (L) | 10-25 (L) |
| Vacuum tank volume | 1-4 (L) | 1-5 (L) | 5-10(L) | 10-15 (L) | 10-20 (L) | 10-25 (L) |
| Revolution speed | 5-230 (r/min) | 5-230 (r/min) | 5-220 (r/min) | 5-180 (r/min) | 5-180 (r/min) | 5-180 (r/min) |
| Rotation speed | 10-460 (r/min) | 10-460 (r/min) | 10-440 (r/min) | 10-440 (r/min) | 10-360 (r/min) | 10-360 (r/min) |
| Power | 3(kw) | 3 (kw) | 7.5(kw) | 7.5(kw) | 15(kw) | 15(kw) |
| Power Supply | 380/50 (v/hz) | 380/50 (v/hz) | 380/50 (v/hz) | 380/50 (v/hz) | 380/50 (v/hz) | 380/50 (v/hz) |
| Weight | 230(kg) | 288(kg) | 400(kg) | 610(kg) | 610(kg) | 1059(kg) |
Design Features
The design of the lab planetary ball mill incorporates several features that enhance its functionality and versatility:
● Planetary Movement System: As mentioned earlier, the planetary movement ensures that there are no dead corners in the grinding process, leading to a more uniform and finer powder.
● Gear Transmission: Gear transmission ensures consistency and repeatability of experiments, making it ideal for scientific research where precision is crucial.
● Variable Frequency Control: The mill is equipped with variable frequency control, allowing users to adjust the rotational speed and operating mode according to their specific needs.
● Program Control: Programmable controls offer flexibility in setting up and running experiments, enabling automated grinding and mixing processes.
● Emergency Stop and Overload Protection: Safety features such as emergency stop buttons and overload protection mechanisms ensure user safety and prevent damage to the equipment.
● Observation Windows: Sealed dustproof grinding chambers with observation windows allow users to monitor the grinding process without interrupting it.
● Material Versatility: The use of different grinding jars and balls made from various materials ensures compatibility with a wide range of samples, from brittle and fibrous materials to medium-hard substances.
Applications
The lab planetary ball mill finds applications across various scientific and industrial fields:
● Geology and Mining: It is used for grinding and analyzing geological samples, such as rocks and soils, for mineral exploration and environmental assessment.
● Metallurgy: In metallurgical research, the mill is employed for alloy development, powder metallurgy, and the preparation of metallic composites.
● Electronics: Materials for electronic components, such as ceramics and glass, are ground and mixed using the planetary ball mill.
● Construction Materials: It is used for the preparation of cement, concrete, and other construction materials, ensuring their homogeneity and quality.
● Ceramics: In ceramic research, the mill is essential for grinding raw materials and preparing ceramic slurries.
● Chemical Engineering: It is used for the synthesis and processing of chemicals, catalysts, and other fine chemicals.
● Light Industry and Medicine: The mill is also applicable in the preparation of pharmaceuticals, cosmetics, and food products, where fine powders are required.
● Environmental Protection: It aids in the analysis of pollutants and contaminants in environmental samples, such as soils and waters.
Advantages and Benefits
The lab planetary ball mill offers several advantages over traditional grinding methods:
● High Efficiency: The planetary movement system ensures that the grinding jars and balls move in complex trajectories, resulting in high grinding efficiency.
● Uniformity: The 360-degree planetary movement eliminates dead corners, leading to a more uniform and finer powder.
● Versatility: The ability to use different grinding jars and balls makes the mill compatible with a wide range of materials and applications.
● Automation: Programmable controls allow for automated grinding and mixing processes, reducing manual intervention and improving reproducibility.
● Safety: Safety features such as emergency stop buttons and overload protection mechanisms ensure user safety and prevent equipment damage.
● Ease of Operation: The mill is designed for easy operation and maintenance, with user-friendly controls and access to the grinding chambers.
Impact on Various Fields
The lab planetary ball mill has had a significant impact on various fields, driving innovation and progress in scientific research and industrial production. In material science, it has enabled researchers to explore new materials and develop better understandings of their properties. The ability to grind materials to nanometer-scale particles has opened up new avenues in nanotechnology, leading to the development of advanced materials with superior properties.
In the pharmaceutical industry, the planetary ball mill has facilitated the production of high-quality pharmaceuticals by ensuring precise mixing and grinding of active ingredients and excipients. This has contributed to the development of more effective and safer medications. Similarly, in the environmental sector, the mill has played a crucial role in the analysis of soil and water samples, helping to identify contaminants and develop appropriate remediation strategies.
Case Studies and Applications
To illustrate the versatility and significance of lab planetary ball mills, here are some case studies and applications in specific fields:
● Material Science Research
In one study, researchers used a planetary ball mill to synthesize ZnO nanoparticles for use in solar cells. The high-energy grinding process enabled the preparation of ZnO nanoparticles with uniform size distribution and high crystallinity. These nanoparticles exhibited improved photoelectric properties, making them promising candidates for solar cell applications.
● Geological Research
Geologists used a planetary ball mill to grind and analyze soil samples collected from a mining site. The fine grinding of these samples enabled more accurate analysis of their composition and mineralogy, providing valuable insights into the geological processes and ore deposition mechanisms at the site.
● Pharmaceutical Industry
A pharmaceutical company used a planetary ball mill to grind and mix active ingredients for the preparation of a new drug formulation. The fine grinding of the ingredients ensured uniform particle size distribution, improving the dissolution rate and bioavailability of the final product. This led to improved efficacy and patient compliance with the new formulation.
● Nanotechnology
Researchers in nanotechnology used a planetary ball mill to synthesize graphene oxide nanosheets for use in energy storage devices. The high-energy grinding process enabled the exfoliation of graphite into thin graphene oxide nanosheets, which exhibited excellent electrical conductivity and mechanical strength. These nanosheets were used to fabricate high-performance supercapacitors and lithium-ion batteries.
Conclusion
In conclusion, the lab planetary ball mill is a versatile and efficient tool for material processing in various fields. Its unique working principle, combined with advanced features and specifications, makes it ideal for high-precision grinding applications. The mill's versatility, precision, and efficiency have contributed to significant advancements in scientific research and industrial production.
As we continue to explore new materials and develop innovative technologies, the lab planetary ball mill will undoubtedly play a pivotal role in driving progress and fostering innovation. Its ability to handle a wide range of materials, achieve high levels of grinding efficiency, and provide consistent and repeatable results makes it an indispensable tool in the realm of material processing.
The future of the lab planetary ball mill looks promising, with ongoing research and development likely to lead to further improvements in its performance and capabilities. With its established track record of driving innovation and progress, the planetary ball mill is poised to continue making significant contributions to various fields for years to come.
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