High Pressure Lab Reactor
2. Volume(L): 0.1-50
3. Applications: Suitable for alkylation, amination, bromination, carboxylation, chlorination, and catalytic reduction
4. Stainless steel framework
5. Working Temperature: up to 350°C
6. Voltage: 220V 50/60Hz
7. Manufacturer: ACHIEVE CHEM Xi’an Factory
8. 16 years experiences on Chemical Equipment
9. CE and ISO certification
10. Professional shipping
Description
Technical Parameters
High pressure lab reactors are equipment used for chemical reaction experiments under high pressure.Common high-pressure laboratory reactors include the following:
◆ High-pressure steel elastic reactor:This kind of reaction kettle is usually made of high-strength stainless steel and can withstand high pressure and temperature.It has good sealing performance and corrosion resistance,and is suitable for various organic synthesis reactions and catalytic reactions.
◆ Stirring high-pressure reactor:This reactor can stir materials under high pressure to improve the uniformity and speed of reaction.It is usually equipped with an electric stirring device and has good sealing performance and temperature control function.
◆ Magnetic stirring high-pressure reactor:This kind of reaction kettle uses magnetic stirrer to stir,which avoids the gas leakage caused by mechanical seal.It is suitable for studying the reaction of gas-sensitive substances under high pressure.
◆ Miniature high-pressure reactor:This kind of reaction vessel is small in size and suitable for micro or small-scale high-pressure reaction experiments.It usually has a small reaction capacity,but it can still provide a stable high-pressure environment and accurate temperature control.
We provide High pressure lab reactors, please refer to the following website for detailed specifications and product information.
Product: https://www.achievechem.com/chemical-equipment/high-pressure-reactor.html
Products Introduction
High pressure lab reactors are suitable for a variety of chemical reactions,which need to be determined according to the characteristics of the reactions.Generally speaking,laboratory reactors are mainly used to carry out chemical reactions under high pressure,because high pressure can increase the speed of chemical reactions and the concentration of reactants,thus improving the reaction efficiency.
Products Parameter
FCF Series Liftable Reactor
|
Model |
AC1233-0.1 |
AC1233-0.25 |
AC1233-0.5 |
AC1233-1 |
AC1233-2 |
AC1233-3 |
AC1233-5 |
AC1233-10 |
AC1233-20 |
AC1233-30 |
AC1233-50 |
|
Capacity (L) |
0.1 |
0.25 |
0.5 |
1 |
2 |
3 |
5 |
10 |
20 |
30 |
50 |
|
Setting Pressure (MPa) |
22 |
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|
Setting Temperature (°C) |
350 |
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|
Accuracy of Temperature Control (°C) |
±1 |
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|
Heating Method |
General electric heating,others are far-infrared,thermal oil,steam,circulating water,etc. |
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|
Stirring Torque (N/CM) |
120 |
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|
Heating Power (KW) |
0.6 |
0.8 |
1.5 |
2 |
2.5 |
4 |
7 |
10 |
12 |
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|
Temperature Controller |
Real-time display and adjust the speed,temperature,time,with standard PID automatic temperature adjustment meter. |
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Working Environment |
Ambient Temperature 0-50°C,Relative Humidity 30~80%. |
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Voltage (V/Hz) |
220 50/60 |
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Product Features
The design principle of inlet valve and outlet valve of high pressure lab reactor is mainly based on the basic principle of pressure vessel and pipeline design,and at the same time,it is necessary to consider the working conditions and operating requirements that may be encountered in actual use.
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◆ Air inlet valve design:The air inlet valve is usually designed as a single-seat or double-seat shut-off valve,and sometimes it is designed as a rotary ball valve or a plug valve.In the high-pressure laboratory reactor,the air inlet valve needs high pressure resistance,good sealing,corrosion resistance,stable and reliable operation and so on.The intake valve usually adopts spring-type opening and closing mechanism,and the valve disc opens under the action of intake pressure;When the pressure decreases,the valve disc is closed by the spring force,thus cutting off the air intake passage.In the design,factors such as the diameter,length and bending radius of the intake pipe,as well as hydrodynamic parameters such as intake speed and pressure drop need to be considered.
◆ Air outlet valve design:The air outlet valve is one of the important components of the high-pressure laboratory reaction kettle,and its main function is to control the pressure in the reaction kettle and ensure the safe and reliable operation of the pressure vessel.The outlet valve is usually designed in the form of single-seat or double-seat regulating valve,and sometimes other forms such as piston type or diaphragm type are adopted.In the design,it is necessary to consider the hydrodynamic parameters such as outlet velocity,flow coefficient and adjustable ratio,as well as the sensitivity,stability and corrosion resistance of the regulating mechanism.At the same time,the gas outlet valve should be communicated with the top space of the reaction kettle,so that the gas can be discharged smoothly.
Knowledge
The emergency discharge system plays an important role in the high pressure lab reactor.When the reaction is abnormal,such as the temperature and pressure are out of the safe range,or there is an uncontrollable reaction,the emergency discharge system can quickly discharge the reactants to a safe place to avoid the dangers of high pressure,high temperature and material leakage caused by uncontrolled reaction.

The design of emergency discharge system usually includes the following parts:
◆ Discharge pipe: Emergency discharge system is usually equipped with an independent discharge pipe,which can be connected to the bottom or side of the reaction kettle to ensure that the reactants can be discharged quickly.
◆ Discharge port: The discharge port is a key part of the emergency discharge system,which can be quickly opened and closed for discharge when necessary.
◆ Discharge valve: The discharge valve is a device for controlling the opening and closing of the discharge port,which can be automatically or manually opened when necessary to discharge the reactants.
◆ Discharge container: Emergency discharge system is usually equipped with a discharge container,which can contain the discharged reactants to avoid environmental pollution caused by the reactants.
◆ Discharge filter: In order to avoid environmental pollution caused by discharged reactants,a discharge filter is usually installed on the discharge pipeline to filter out impurities and harmful substances in the reactants.
Laboratory Safety
Laboratory safety is the first prerequisite for conducting experimental work,the following are some of the details that need attention in laboratory safety:
Personal Protection
Wear regulations:
When entering the laboratory,you must wear the necessary work clothes according to regulations.
For operations involving hazardous substances,volatile organic solvents,specific chemicals,etc.,need to wear protective gear,including protective masks,protective gloves,protective glasses,etc..
Contact lenses are strictly prohibited in the laboratory to prevent corrosion caused by chemical spills into the glasses.
Long hair and loose clothing should be properly fixed,and shoes should be worn when handling drugs.
Laboratory Operation
Pharmaceuticals are to be received and stored:
When handling hazardous chemicals,you should follow the code of practice or the instructor's instructions,and should not change the experimental procedure by yourself.
When receiving medicines,you need to confirm the Chinese name labeled on the container and check the hazard labels and drawings of the medicines.
Volatile organic solvents,strong acids and alkalis,highly corrosive and toxic drugs should be operated under special fume extraction cabinets or smoking pipes.
Chemicals of different natures(e.g.organic solvents,solid chemicals,acid and alkali compounds)need to be stored separately.
Precautions for experimental operation:
It is forbidden to touch the drugs directly with hands,avoid bringing the nostrils to the mouth of the container to smell the odor of the drugs,and it is strictly forbidden to taste the drugs.
During the heating operation,do not come close to the heated instrument for observation,and do not face the mouth of the test tube towards others or yourself.
Remaining medicines shall not be put back into the original bottle,nor shall they be thrown away or taken out of the laboratory,but shall be put into the designated containers.
Laboratory Environment and Safety Facilities
Laboratory Ventilation:
Ensure that the laboratory ventilation system is functioning properly and that the ventilation equipment switch is in the correct position.
Ensure that the ventilation system is turned on and generates sufficient airflow before conducting experiments with hazardous gases.
Safety Facilities:
Familiarize yourself with escape routes and emergency response in case of an emergency,and be aware of the location of first aid kits,fire extinguishing equipment,emergency eyewash units,and showerheads.
Safety cabinets are used for storing and handling hazardous materials,ensure that their doors and seals are not damaged,and maintain a negative pressure environment inside the cabinets.
Behavior
Eating and Storage:
Eating,drinking,storing food,beverages,and other personal household items in the laboratory is prohibited.
Food storage is prohibited in refrigerators or storage cabinets where chemicals are stored.
Post-experiment handling:
After the experiment,wash the utensils used in a timely manner;instruments and medicines are categorized and organized and placed in the designated location.
Wash your hands before leaving the lab,and do not wear lab coats and gloves into non-laboratory areas.
Emergency treatment
Familiarize yourself with the emergency treatment of laboratory safety accidents,such as fire,electric shock,chemical burns and other emergency measures.
In case of emergency,follow the principle of "people-oriented,safety first",prioritize people to avoid danger and rescue.
Following the above laboratory safety details can effectively reduce the probability of laboratory safety accidents and ensure the personal safety of laboratory personnel and the stability of the laboratory environment.
Nuclear power measurement
► Measurement principle
Nuclear power measurements are usually based on measurements of neutron flux density.Taking the 235U reactor as an example,the reactor power P can be expressed as:P=φ∑VE,where φ is the neutron flux density, ∑ is the macroscopic fission cross section of thermal neutron,V is the volume occupied by 235U,and E is the energy of each fission discharge.Therefore,the reactor power can be calculated by measuring the neutron flux density φ.
► Measurement technology
The nuclear power measurement technology of high pressure laboratory reactors is mainly based on the detection of neutrons or gamma rays. Because the neutrons and gamma rays associated with fission reactions can still be detected after penetrating several distances,these radiation can be used to make measurements.
1) Neutron detector
Neutron detector is the main means of nuclear power measurement.To reduce the effect of the gamma background,neutron detectors are often used to measure reactor power.
The readings of neutron detectors need to be calibrated to thermal power,that is,thermal power scale.
2) Gamma Ray detector
Although γ-ray detectors have fewer direct applications in nuclear power measurement,they can indirectly reflect reactor power by measuring the concentration of certain radioactive isotopes in the reactor coolant loop.
For example,the concentration of N-series isotopes produced by neutron activation of the oxygen contained in the coolant is measured,and its concentration is proportional to the fission rate in the core,that is,to the nuclear power.
► Measurement system and application
The nuclear power measurement system of high voltage laboratory reactor usually includes detector,signal processing circuit,data acquisition and display system.These systems can measure and display the nuclear power level of the reactor in real time and accurately,and provide an important basis for the control and protection of the reactor.
For example,in the AP1000 nuclear power plant,the nuclear power measurement system calculates the reactor nuclear power by measuring the neutron flux density of the reactor leakage.The system includes source range neutron detector,intermediate range neutron detector and power range neutron detector,which can cover the entire reactor power range.At the same time,the system is also connected with the reactor protection system and the power plant control system to realize the safety control and operation monitoring of the reactor.
Measurement range and detector selection
Due to the large variation range of reactor power (from a few watts to several hundred megawatts),multiple range detectors are often used to cover the entire measurement range.The most common method is to use three ranges:source range,intermediate range and power range.
Source range
It is suitable for nuclear power measurement of reactor starting from subcritical shutdown state to critical state.
At this time,the neutron fluence rate hitting the detector is usually very low, and it is necessary to use a pulsed neutron detector to give a count rate signal.
Intermediate range
It is suitable for nuclear power measurement when the reactor is raised from the critical state to about 10% of the rated power.
A direct-flow gamma compensated neutron ionization chamber is usually used to reduce the effect of gamma background.
Power range
It is suitable for nuclear power measurement in the range of 1%~150% of the rated power of the reactor.
The detector performance requirements are high,usually using neutron ionization chamber with gamma compensation or multi-point calibration method.
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