Hydrothermal Autoclave Reactor with Teflon Chamber 100ml
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Hydrothermal Autoclave Reactor with Teflon Chamber 100ml

1. Specification:
(1)25ml/50ml/100ml/150ml/200ml/250ml/300ml/400ml/500ml/1000ml---PTFE/≤ 220°C
(2)25ml/50ml/100ml/150ml/200ml/250ml/300ml/400ml/500ml/1000ml---PPL/≤ 280°C
***Price List for whole above, inquire us to get
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost.
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
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Description

Technical Parameters

The Hydrothermal Autoclave Reactor With Teflon Chamber 100ml is a high-temperature and high-pressure equipment used to simulate the geological environment inside the Earth. This equipment mainly consists of a kettle body, sealing device, heating device, and pressure control system, which can heat the sample and water to a high-temperature and high-pressure state to promote basic physical and chemical changes such as material synthesis, decomposition, and phase change. Among them, the kettle body is the core component of the reactor, usually made of stainless steel or corundum material, and can withstand high temperature and pressure environments. The polytetrafluoroethylene hydrothermal autocave reactor is an experimental equipment used for materials science, chemistry, and biology research, with 100 milliliters referring to the internal capacity. The polytetrafluoroethylene hydrotermal autolave reactor is an important experimental equipment that can provide effective experimental means for scientific research in materials science, chemistry, biology, and other fields, and is widely used in the research and development process of industrial production. Its emergence provides strong support for the development of materials science and the development of new materials.

 

 

Reactor

 

Product Introduction

 

Polytetrafluoroethylene lining is a polymer material prepared by polymerization of tetrafluoroethylene monomers. It has excellent chemical stability and corrosion resistance, and can maintain stability in strong acids, alkalis, and various organic solvents without being corroded. In addition, the PTFE lining also has excellent high-temperature resistance, which can be used for a long time at high temperatures while maintaining stability in its physical and chemical properties. The PTFE lining is an important component of the PTFE hydrothermal high-pressure reactor, and its excellent performance and reliability directly affect the accuracy of experimental results and the service life of the equipment. Therefore, in the process of use, polytetrafluoroethylene lining should be correctly selected and used to ensure the smooth progress of the experiment and the safe and stable operation of the equipment.

 

hydrothermal reactor-Shaanxi Achieve chem-tech Co.,Ltd

Polytetrafluoroethylene lining:

 

 

Polytetrafluoroethylene lining is one of the key components of the reactor, with excellent high-temperature and high-pressure resistance, corrosion resistance, and low friction coefficient. It can resist the damage of high-temperature and high-pressure environment to other components and samples inside the reactor body, and is easy to replace and maintain. Polytetrafluoroethylene has excellent corrosion resistance and low friction coefficient, which can protect the sample and internal components of the kettle from chemical corrosion and mechanical damage.

High temperature and high pressure environment:

 

 

The Hydrothermal Autoclave Reactor With Teflon Chamber 100ml can simulate the geological environment inside the Earth, and promote the physical and chemical changes of materials by heating samples and water to a high-temperature and high-pressure state. High temperature and high pressure environments can approach the geological environment inside the Earth's crust, which helps to study basic scientific issues such as material synthesis, structure, and properties.

Accurate temperature and pressure control:

 

 

The reactor is equipped with a heating device and pressure control system, which can accurately control the temperature and pressure of the sample and water. Heating devices usually use electric heating wires or electric heating plates, which can quickly and evenly heat the sample and water. The pressure control system includes a pressure gauge and a safety valve for monitoring and controlling the pressure inside the kettle.

Easy to operate:

 

 

The polytetrafluoroethylene hydrotermal autocave reactor has the characteristic of easy operation. Users can add samples and water to the kettle according to experimental needs, and then quickly heat the samples and water to the desired high-temperature and high-pressure state through a heating device and control system, and accurately control the pressure inside the kettle. Finally, software is used to process and analyze the experimental data in order to better understand the experimental results.

Product Parameter

product-968-225

All kinds of "Hydrothermal Synthesis Reactor", price list, you can choose online HERE

 

function

hydrothermal synthesis reactor volume --Shaanxi Achieve chem-tech Co.,Ltd

Hydrothermal Autoclave Reactor with Teflon Chamber 100ml have been widely used in research and production in fields such as chemistry, materials science, and biomedicine due to their unique performance. Among them, the PTFE lining, as an important component of the reactor, cannot be ignored.

1. Prevent sample contamination

During hydrothermal high-pressure reactions, the sample may come into contact with the inner wall of the reactor and undergo chemical reactions such as decomposition and oxidation. These reaction products may adhere to the inner wall of the reactor, causing contamination to subsequent experiments. The PTFE lining has excellent chemical stability and hydrophobicity, which can prevent the leakage and diffusion of sample decomposition products, thereby maintaining the purity of the sample and the accuracy of experimental results. In addition, the smooth surface of the PTFE lining is also easy to clean, which can further reduce the risk of sample contamination.

2. Reduce friction

In high-pressure and high-temperature environments, friction between the sample and the inner wall of the reactor may lead to mechanical wear and energy loss. The PTFE lining has an extremely low friction coefficient, which allows the sample to slide freely inside the reactor and reduce friction with the inner wall. This not only helps to reduce mechanical wear and energy loss, but also improves the mixing effect and reaction efficiency of the sample.

3. Enhance sealing performance

The tight fit between the PTFE lining and the reactor body can enhance the sealing performance of the reactor. In high-temperature and high-pressure environments, the reactor needs to withstand enormous internal pressure. If the sealing performance is poor, it may lead to gas or liquid leakage, thereby affecting the accuracy and safety of experimental results. The excellent sealing performance of the PTFE lining can ensure that the reactor will not leak under high pressure environment, ensuring the smooth progress of the experiment.

4. Improve experimental efficiency and safety

The above effects of PTFE lining jointly improve experimental efficiency and safety. Firstly, protecting other components inside the reactor and preventing sample contamination can reduce interference factors during the experimental process and improve the accuracy and reliability of the experimental results. Secondly, reducing friction and enhancing sealing can reduce mechanical wear and energy loss, and improve experimental efficiency. Finally, good sealing performance can also prevent the leakage of high-temperature and high-pressure gases or liquids, ensuring the safety of experimental personnel.

Operating Guide

 

The processing and installation of polytetrafluoroethylene (PTFE) lining is a complex process involving multiple steps. The following is a detailed explanation of its processing and installation:

1. Processing of PTFE lining

 

 

PTFE film or sheet is the main material for processing inner lining. Cut the polytetrafluoroethylene material according to the specific shape and size of the reactor.

1. Material preparation:

PTFE film or sheet is the main material for processing inner lining. Cut the polytetrafluoroethylene material according to the specific shape and size of the reactor.

2. Surface treatment:

Clean and treat the surface of the workpiece to be processed to ensure that the PTFE lining layer can adhere firmly. This may include removing oil stains, rust, and other impurities.

3. Mold making:

Make corresponding molds based on the size and shape of the workpiece for positioning and fixing polytetrafluoroethylene films or sheets. The accuracy and durability of the mold are crucial for the processing quality of the lining.

4. Hot pressing molding:

Place the processed polytetrafluoroethylene film or sheet in the mold for hot pressing molding. This process requires temperature control to avoid overheating or deformation of polytetrafluoroethylene. The purpose of hot pressing is to firmly bond polytetrafluoroethylene film or sheet with the surface of the workpiece.

5. Overall inspection:

Conduct an overall inspection of the processed workpiece to ensure that the inner lining layer is intact and undamaged. Any minor defect can affect the performance and service life of the lining.

6. Test acceptance:

Conduct pressure, temperature, corrosion and other performance tests on the inner lining layer to ensure that its performance meets the requirements. Test acceptance is a crucial step in ensuring the quality of the lining.

2. Installation of PTFE lining

 

 

1. Preparation work:

Before installation, check the model, specifications, and pipeline configuration to ensure compliance with design requirements.
Prepare the necessary tools and equipment for construction, such as cutting tools, welding equipment, etc.

2. Cleaning and Handling:

Clean and treat the inner and outer surfaces of steel lined PTFE pipes to ensure cleanliness and appropriate roughness. The cleaning process can be carried out using appropriate solvents or cleaning agents.

3. PTFE lining treatment:

Make a liner of PTFE material and insert the liner into the steel pipe. Mechanical or heat treatment methods can be used to ensure a firm bond between the lining and the steel pipe.

4. Welding and connection:

According to the design requirements of the pipeline, use appropriate welding methods to connect the pipeline. Common welding methods include manual arc welding, butt welding, TIG welding, etc. Ensure the quality and sealing of welded joints.

5. Sealing treatment:

Seal the pipeline connection with sealing material to ensure the sealing of the pipeline system.

6. Inspection and testing:

After installation, inspect and test the pipeline system to ensure its safe operation and quality meet the requirements. This includes visual inspection, dimensional inspection, pressure testing, etc.

The above is a detailed introduction to the processing and installation of Hydrothermal Autoclave Reactor with Teflon Chamber 100ml. Throughout the entire process, it is necessary to strictly control the quality of each link to ensure that the performance and safety of the lining meet the requirements.

 

A hydrotermal autocave reactor with an inner cavity made of polytetrafluoroethylene (PTFE) is an advanced equipment for conducting chemical reactions under high pressure and high temperature conditions. The following is a detailed expansion description of this reactor:

Structure and Materials

Kettle body and lid:

A hydrothermal high-pressure reactor with a PTFE inner cavity usually consists of two parts: the kettle body and the kettle lid. The kettle body and lid are often made of high-quality stainless steel (such as 1Cr18Ni9Ti stainless steel), and are connected to the flange through precise threads to ensure the sealing performance of the reactor under high temperature and high pressure.

Teflon inner cavity:

The inner cavity of the reactor is lined with Teflon material. Teflon materials have excellent chemical stability and non adhesiveness, which can resist chemical corrosion in harsh environments such as strong acids and bases, while maintaining the purity of reactants.

Sealing system:

The main sealing seal of the reactor usually adopts an A-type double line sealing structure, while the other sealing points adopt the form of line contact sealing between circular arc surfaces and flat surfaces, and between circular arc surfaces. This design relies on high precision and smoothness of the contact surface to achieve good sealing effect and prevent leakage of reactants.

Performance characteristics

Strong corrosion resistance:

Teflon material has extremely strong corrosion resistance and can resist the corrosion of strong acids, strong alkalis and other chemical substances, protecting the reactor from corrosion damage.

Good high-temperature stability:

The PTFE inner cavity can withstand high temperatures up to 200 ℃ and maintain stable reactions for a long time without deformation or damage.

Superior sealing performance:

The reactor adopts a precise sealing system to ensure that there will be no leakage under high temperature and high pressure, ensuring the safety of production.

Easy to operate:

The reactor is usually equipped with monitoring devices such as pressure gauges and temperature sensors, making it easy for operators to understand the reaction situation at any time and make corresponding adjustments.

 

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