50l Glass Reactor
(1)1L/2L/3L/5L---Standard
(2)10L/20L/30L/50L/100L---Standard/EX-proof/Lifting Kettle
(3)150L/200L---Standard/EX-proof
***Price List for whole above, inquire us to get
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
Description
Technical Parameters
The 50 L Glass Reactor is a reaction vessel designed for chemical and synthetic experiments. It is manufactured from glass and other non-metallic materials, which gives it excellent chemical stability and corrosion resistance, enabling it to operate stably in a variety of chemical environments. Thanks to the transparent or semi-transparent design, the operator can visualize the experimental process inside the reactor and thus grasp the experimental dynamics more accurately.
This reactor is able to withstand high temperatures and pressures while remaining inert to most chemical reagents, avoiding unwanted chemical reactions. Therefore, it is highly favored in the field of chemical research, widely used in organic chemistry, inorganic chemistry, polymer chemistry and many other branches.
In experiments, it is often used in conjunction with a variety of catalysts, solvents and other auxiliary materials to optimize the effects of chemical reactions. It is also equipped with measuring and control devices such as thermometers, manometers and valves, providing experimenters with a precise means of monitoring and control.
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Process Development
It occupies an important position in the field of process development and has a wide range of applications. The following are the main positions and specific applications of this equipment in the field of process development.
◆ Important experimental tool
Important experimental tool: It is an indispensable experimental tool in the process development. It can provide a stable and reliable reaction environment for researchers to conduct various chemical reactions and process optimization experiments.
◆ Flexibility and expandability:
It has a moderate capacity, which can meet the needs of most process development tests, but also has a certain degree of flexibility and expandability. This allows researchers to choose the right reactor according to their experimental needs, thus improving the efficiency and success rate of their experiments.
It has an important position and wide application in the field of process development. With the continuous development of science and technology and the continuous optimization of the process, I believe that the equipment will play a more important role in the field of process development in the future.
Organic Synthesis
In the field of organic synthesis, it can be used to synthesize various organic compounds, such as drug intermediates, dyes, fragrances and so on. By precisely controlling the reaction conditions (e.g. temperature, pressure, stirring speed, etc.), researchers can optimize the synthesis process and improve product quality and yield.
Drug R&D
In the field of drug research and development, it can be used for the preparation of drug raw materials, intermediates, as well as for tests such as drug synthesis and purification. Its transparency enables researchers to directly observe the reaction process, thus adjusting the experimental parameters in time to ensure the smooth progress of the drug development process.
Catalyst research
In the field of catalyst research, it can be used to evaluate the performance and stability of catalyst. By simulating the actual reaction conditions, researchers can study the catalytic activity, selectivity and service life of catalysts and other key indicators, providing strong support for the optimization and application of catalysts.
Environmental research
In the field of environmental research, it can be used to simulate the degradation process of pollutants and study wastewater treatment technology.
Its controllable characteristics enable researchers to precisely control the reaction conditions, so as to study the degradation mechanism of pollutants and the principles of wastewater treatment technology, and make contributions to the cause of environmental protection.
Application
Chemical industry training base is a bridge connecting theory and practice, which is of great significance for improving students' practical operation ability and cultivating innovative talents.
Through the construction of the practical training base, students can more intuitively understand the various aspects of the chemical production process, master the actual operation skills and improve the ability to solve practical problems.
In addition, the training base can also provide technical support and talent reserves for enterprises in the park, promote the deep integration of industry, academia and research, and promote technological innovation and industrial upgrading in the chemical park.
Chemical production involves numerous complex processes and chemical reactions, which may lead to safety accidents if a little carelessness is not practiced. Therefore, employees must have solid professional knowledge and skillful operation skills, as well as a high degree of safety awareness.
By simulating the real chemical production environment, the chemical safety skills training allows employees to learn and master safety knowledge and skills in practice, and improve their ability to cope with emergencies.
The intelligent chemical park training base built by Beijing Obier has comprehensive chemical training machine, which can provide complete chemical safety skills training, taking pipeline disassembling and assembling training device, glass reactor and stainless steel reactor as an example:
This system mainly consists of tanks, pumps, pipelines, valves, instruments, disassembly tools, cleaning equipment, pressure testing , workbench, tools and materials shelves, toolboxes, etc., not only to exercise the ability to disassemble chemical centrifugal pumps, pipeline disassembly and assembly capabilities, but also to train the cleaning of the process pipeline, replacement and other safe work projects, blind pumping and blocking, fire, and other special projects, as well as the centrifugal pump supporting pipe automation, instrumentation, valve installation operations. Instrumentation, valve installation operations.
main features
The structural unit of this device contains centrifugal pumps, pipelines, pipe fittings, instruments, valves and other basic facilities commonly used in chemical production, which can actually train students to disassemble and assemble ability.
This device can be used to investigate students centrifugal pumps and their piping piping, assembly capabilities, disassembly, inspection and maintenance capabilities, valves, gaskets, bolts and other accessories to choose the ability to clean the pipeline, replacement and other safety operations, blind pumping blocking, fire and other special operations, as well as stand-alone test run and other comprehensive quality of the business, and contains the corresponding training materials, operating procedures and comprehensive scoring standards and methods.
The device provides a sufficient number of alternative accessories, disassembly tools, operation and inspection tools.
This device will be the organic combination of fluid transportation and pipeline disassembly, with pumps, valves and pipeline disassembly, effective exercise of chemical operators maintenance workers of the basic operation and hands-on maintenance capabilities.
This device is solid, durable, often disassembled parts resistant, for long-term use by students, and provide updated machine.
In the chemical industry, safety is always the primary consideration. In order to ensure the smooth running of the production process, as well as the safety of employees and the environment, chemical companies need not only advanced technology, but also a team with a high degree of safety awareness and professional skills. Chemical safety skills training is the key link to build such a team.
Lubrication and maintenance guide
The lubrication and maintenance of the 50L glass reactor is a key link to ensure the long-term stable operation of the equipment, extend its service life and guarantee operational safety. The following provides a systematic description of the lubrication and maintenance of a 50L glass reactor, covering core components, operation procedures, and precautions.
The core component of lubrication and maintenance
Stirring system
The stirring shaft and bearings: The stirring shaft is connected to the motor through bearings and needs to be lubricated regularly to reduce friction.
Seals: Lubrication is required at mechanical seals or packing seals to prevent wear and leakage.
Transmission component
Reducer: Some reactors are equipped with reducers, and the gear oil or grease needs to be replaced regularly.
Coupling: The coupling between the motor and the stirring shaft needs to be kept lubricated to avoid abnormal noise or jamming.
Valves and Interfaces
Rotary valves: Rotary valves for feeding, discharging, etc. need to be lubricated to keep them open and close smoothly.
Quick-install interface: Grease can be applied to the interface between glass and metal to prevent adhesion.
Lubrication and maintenance operation process
Preparation stage
Shut down and cut off power: Ensure that the equipment has completely stopped running and cut off the power supply.
Clean the surface: Wipe the areas that need lubrication with a lint-free cloth to remove oil stains and impurities.
Lubricant selection
High-temperature grease: Suitable for high-temperature parts such as bearings and seals (such as lithium-based grease).
Food-grade lubricating oil: If the reactor is used in the food or pharmaceutical fields, lubricants that meet the standards must be selected.
Silicon-based lubricant: Suitable for the interface between glass and metal, preventing adhesion and being corrosion-resistant.
Lubrication steps
Bearing lubrication
Remove the protective cover and clean the surface of the bearing.
Use an oil injection gun to inject an appropriate amount of grease (usually 1/3 to 1/2 of the bearing cavity volume).
Manually rotate the stirring shaft to ensure the grease is evenly distributed.
Sealing lubrication:
Clean the sealing surface and remove old grease or impurities.
Apply a thin layer of grease to the sealing surface to avoid contamination caused by excessive use.
Lubrication of the reducer
Refer to the equipment manual and change the gear oil regularly (usually every 6 to 12 months).
Add oil to the center line of the oil gauge to avoid overfilling or underfilling.
Lubrication cycle
Daily inspection: Before each use, check the lubrication of the stirring shaft, valves and other parts.
Regular maintenance
Bearings and seals: Lubricate once every 3 to 6 months.
Reducer: Replace the gear oil every 6 to 12 months.
Precautions for Lubrication and Maintenance
Lubricant selection
Lubricants that undergo chemical reactions with the reaction materials or solvents are strictly prohibited.
Avoid using lubricants containing solid particles to prevent equipment wear.
Operational safety
Before lubrication, the power supply must be cut off and a warning sign reading "Do Not Close the Switch" should be hung.
During the lubrication process, avoid the lubricant from entering the reactor to prevent contamination of the materials.
Cleaning and Inspection
Before lubrication, the lubrication parts should be thoroughly cleaned to prevent impurities from entering.
After lubrication, check the operating status of the equipment to ensure there is no abnormal noise or leakage.
Recording and Tracing
Establish a lubrication maintenance ledger, recording the lubrication time, location, type and amount of lubricant.
Regularly analyze the lubrication maintenance records and optimize the maintenance plan.
Compare Properties
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Problem |
Reason |
Solution |
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The stirring shaft is stuck |
Insufficient lubrication or wear of the bearing |
Replenish the grease and replace the bearings if necessary |
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Seal leakage |
Insufficient lubrication or aging of the sealing surface |
Re-lubricate the sealing surface and replace the aged sealing parts |
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The valve does not open and close flexibly |
Insufficient lubrication of the valve stem or accumulation of impurities |
Clean the valve stem and apply grease |
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The reducer is making abnormal noises |
Insufficient gear oil or gear wear |
Replenish or replace the gear oil and check the condition of the gears |
Summary
The lubrication and maintenance of a 50L glass reactor should be carried out in combination with the equipment structure, usage environment and material characteristics, and a scientific maintenance plan should be formulated. Through regular lubrication, the selection of appropriate lubricants and strict operation procedures, the failure rate of equipment can be effectively reduced, its service life can be prolonged, and the smooth progress of experiments or production can be ensured.
Suggestion
Read the equipment manual carefully before the first use to understand the lubrication requirements.
Establish lubrication and maintenance files and track the status of the equipment.
Regularly train the operators to enhance their lubrication and maintenance skills.
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