100 ML Teflon Lined Autoclave
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100 ML Teflon Lined Autoclave

1. Specification:
(1)25ml/50ml/100ml/150ml/200ml/250ml/300ml/400ml/500ml/1000ml---PTFE≤ 220°C
(2)25ml/50ml/100ml/150ml/200ml/250ml/300ml/400ml/500ml/1000ml---PPL≤ 280°C
***Price List for whole above, inquire us to get
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost.
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
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Description

Technical Parameters

100 ML Teflon Lined Autoclave, also known as enamel autoclave, is a high-pressure vessel widely used in various industrial fields, such as pharmaceuticals, food, chemical, and so on. The inner lining of the pressure cooker is its core part, which is made of a layer of polytetrafluoroethylene material, commonly referred to as Teflon. Lining is a highly corrosion-resistant, high-temperature resistant, and low friction coefficient polymer material. The design and construction of the inner lining are crucial for the performance and service life of the container. Usually, the inner lining adopts a multi-layer structure to increase its strength and durability. Each layer of lining material is bonded through a special process to achieve uniform thickness and smooth surface. The size and shape of the inner lining should match the internal space of the container to ensure full contact and protection of the container wall during the steaming or sterilization process. In addition, the edges of the inner lining should be tightly fitted to the inner wall of the container to avoid leakage of steam or other media.

 

 

chemicallabequipment

 

PTFE lined high-pressure vessel, as a highly specialized laboratory and industrial production equipment, has exquisite design and powerful functions. The main body of this high-pressure vessel is carefully forged from high-strength and high-pressure resistant special steel, ensuring its stability and safety in extreme pressure environments. Its unique cylindrical structure not only optimizes the utilization of internal space, but also facilitates the installation and operation of various accessories.

 

The carefully laid polytetrafluoroethylene (PTFE) film layer inside serves as a sturdy protective barrier, effectively isolating direct contact between internal reactants or processing materials and the metal container wall. PTFE, with its excellent chemical stability, low friction coefficient, and extensive corrosion resistance, significantly reduces corrosion and wear problems caused by chemical reactions or material properties, extends the service life of equipment, and ensures the purity and safety of products.

 

Hydrothermal Synthesis Reactor-1 | Shaanxi Achieve chem-tech

Hydrothermal Synthesis Reactor-3 | Shaanxi Achieve chem-tech

Hydrothermal Synthesis Reactor-5 | Shaanxi Achieve chem-tech

 

The thickness of the film is carefully designed and can be flexibly adjusted according to specific process requirements, usually maintained between 0.3 and 0.5 millimeters. This thickness range ensures sufficient protective effect while also considering cost-effectiveness. In addition, the smooth surface of the film also helps reduce material residue, making it easier for subsequent cleaning and maintenance work.

 

The sealing cover at the top of the container is exquisitely designed and made of high-strength materials, which can withstand high-pressure environments while ensuring sealing performance. The lid is usually equipped with convenient opening and locking mechanisms, making it easy for operators to safely load and remove materials. Some high-end models will also be covered with an additional layer of PTFE film on the lid to further enhance its wear resistance and corrosion resistance, ensuring long-term stability of the sealing surface.

 

At the bottom of the container, a steam inlet is specially designed to allow steam to efficiently and evenly enter the interior of the container, achieving rapid heating and thorough sterilization of the material. Steam, as a clean and efficient heat source, is widely used in high-pressure reactor treatment processes in various industries such as food, pharmaceuticals, and chemicals.

 

Of particular importance is the installation of a comprehensive safety system at the bottom, including but not limited to safety valves. When the internal pressure of the container rises abnormally to the set threshold, the safety valve will automatically activate, quickly releasing excess steam, effectively preventing container rupture or even explosion accidents caused by excessive pressure, ensuring the safety of personnel and equipment.

 

Executive Summary

 

hydrothermal reactor-Shaanxi Achieve chem-tech Co.,Ltd

Pressure cooker is a high-performance high-pressure container commonly used for processes such as high-pressure sterilization, cooking, heating, and chemical reactions. The design of this container aims to provide safe and efficient process treatment while minimizing the risk of corrosion and wear.
100 ML Teflon Lined Autoclave is usually made of high-quality high-pressure steel and has a cylindrical shape. This shape of design can effectively withstand internal high pressure and temperature, while providing sufficient space to accommodate materials. The design of the container must comply with relevant standards and regulations to ensure its safety and reliability.

 

Product Parameter

 

Hydrothermal Synthesis Reactor

Model

AC122-15

AC122-25

AC122-30

AC122-50

AC122-100

AC122-150

AC122-200

AC122-250

AC122-300

AC122-400

AC122-500

AC122-1000

Capacity (mL)

15

25

30

50

100

150

200

250

300

400

500

1000

Material

Kettle body is stainless steel, the liner is PTFE or PPL.

Pressure (MPa)

Less than 3

Temp. (°C)

220/260/280

 

Specification Table

hydrothermal synthesis reactor volume --Shaanxi Achieve chem-tech Co.,Ltd

 

In high-pressure sterilizers, PTFE lining can effectively prevent impurities in steam from corroding the equipment, while reducing the secondary pollution of equipment caused by water droplets generated after steam condensation. In addition, the lubricity of PTFE can reduce friction between the instrument and the lining, protecting the surface of the instrument from damage.

1. Wide applicability of medical devices

The 100ML PTFE lined high-pressure sterilizer is suitable for disinfecting various medical devices, including but not limited to surgical instruments, dental tools, injection needles, etc. These instruments come into direct contact with patients during use, so they must be kept sterile. Through high-pressure sterilization, bacteria, viruses, and other microorganisms on the surface of instruments can be effectively killed to prevent cross infection.

2. Efficient and reliable disinfection effect

The high-pressure sterilizer uses a pressure higher than normal pressure to raise the boiling point of water to above 100 ℃, generating high-temperature and high-pressure saturated steam to quickly and reliably disinfect instruments. The presence of PTFE lining enables steam to be more evenly distributed inside the sterilizer, improving the efficiency and effectiveness of disinfection. At the same time, the high temperature resistance of PTFE also ensures the stability and safety of the lining in high temperature and high pressure environments.

3. Refined operation and management

It is usually equipped with advanced control systems, such as PLC control, which can achieve remote monitoring and program control. Operators can easily set sterilization parameters such as temperature, pressure, and time through interfaces such as touch screens, ensuring the accuracy and repeatability of the disinfection process. In addition, the equipment is equipped with various safety protection and manual opening devices, such as pressure safety valves, temperature sensors, etc., to ensure that the power can be cut off or pressure can be released in a timely manner in case of abnormal situations, ensuring the safety of operators.

4. Diversified sterilization procedures

In order to meet the disinfection needs of different medical devices, multiple sterilization procedures are usually equipped. These programs can be customized according to the material, shape, and purpose of the instruments, such as instrument vessels, dressing fabrics, rubber gloves, liquid culture media, etc. By selecting appropriate sterilization procedures, it can be ensured that different types of medical devices can receive sufficient disinfection treatment.

5. Practical application cases

In the hospital's disinfection supply center, it is widely used for disinfecting surgical instruments. After use, the surgical instruments undergo preliminary cleaning and drying treatment and are placed in a high-pressure sterilizer lined with Teflon. By setting appropriate sterilization parameters such as temperature of 134 ℃, pressure of 2.2 bar, and time of 4 minutes, it can be ensured that the microorganisms on the surface of surgical instruments are completely killed. After disinfection is completed, the instruments are taken out and dried, then repackaged and sent to the sterile area for future use.

Example

 

The PTFE lining can effectively resist the erosion of high temperature and high pressure steam, avoiding corrosion and pollution inside the equipment, thereby ensuring the purity and safety of the sterilization environment. At the same time, its smooth surface reduces the water droplets generated after steam condensation, further reducing the risk of secondary contamination of the instrument surface. In addition, the non adhesiveness of Teflon makes sterilized instruments easier to clean and dry, improving the efficiency and service life of instrument turnover.

1. Accurate disinfection to ensure sterility

Specially designed for small medical devices such as syringes, needles, dental tools, etc. Although these instruments are small in size, they directly affect the safety and health of patients. Through high-pressure steam sterilization, these instruments can achieve thorough disinfection in a short period of time, killing surface bacteria, viruses, and other microorganisms, ensuring a sterile state. The addition of PTFE lining further enhances the stability and reliability of this process.

2. Flexible adaptation to meet different needs

In medical institutions, different types of medical devices have different requirements for disinfection conditions. With its compact size and flexible design, it can easily adapt to various disinfection needs. Whether in the operating room, dental department, or laboratory, one can find its place of application. At the same time, the device is equipped with multiple sterilization programs, such as liquid culture medium sterilization, dressing fabric sterilization, etc., allowing operators to choose the appropriate program according to the actual situation, ensuring the optimal disinfection effect.

In the modern medical system, disinfection and sterilization are the core links to ensure medical safety and prevent cross infection. For medical devices, thorough disinfection is not only a basic requirement of the medical process, but also an important prerequisite for ensuring the life and health of patients. The 100 ML PTFE lined high-pressure sterilizer, with its unique design and excellent performance, has demonstrated extensive application value in medical device disinfection. The introduction of PTFE lining in sterilizers not only enhances the durability and stability of the equipment, but also improves the efficiency and effectiveness of the disinfection process.

 

 

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