Industrial Freeze Dryer Machine
(a)10 series
Lab Scales Desktop(Freeze-dried material 1.5-2KG)
(b)12 series
Lab Scales Vertical(Freeze-dried material 2KG)
(c)18 series
Scientific Research Scales(Freeze-dried material 3KG)
2.Pilot Freeze Dryer:
0.2m²/0.3m²/0.5m²/1m²/2m²/---Pilot Scales(Freeze-dried material 3KG-20KG)
3.Industrial Freeze Dryer:
5㎡/10㎡/20㎡/30㎡/50㎡/100㎡/200㎡/300㎡(Freeze-dried Weight 5T~60T)
4.Customization: set up the specifications you need
(a)Freeze-dried Area
(b)Freeze-dried Weight
(c)Freeze-dried Material
(d)Interlayer Quantity/Size
(e)Cold Trap Temperature
Description
Technical Parameters
An industrial freeze dryer machine, commonly known as a lyophilizer, is a specialized piece of equipment that utilizes the process of freeze-drying or sublimation to remove water from a material. The process involves rapidly freezing the material to form ice crystals, followed by applying a vacuum to lower the pressure within the drying chamber. Under these low-pressure conditions, the ice crystals directly transform into water vapor, bypassing the liquid state.
Industrial freeze drying equipments are widely used in various industries, including pharmaceuticals, biotechnology, food processing, and more. In the pharmaceutical industry, they are essential for preserving the stability and activity of drugs, vaccines, and other biologics. In biotechnology, they are used to dry cell cultures, enzymes, and other biological samples. In food processing, they extend the shelf life of fruits, vegetables, dairy products, and other foods while preserving their nutritional value and flavor.
(View other types: Laboratory Freeze Dryer; Pilot freeze dryer; Industrial Freeze Dryer)
We provide industrial freeze dryer machine, please refer to the following website for detailed specifications and product information.
Product: https://www.achievechem.com/freeze-dryer/industrial-freeze-dryer.html
Specifications Table
Differences with Small Freeze Dryers
Scale and Capacity
Designed for large-scale production, capable of handling significant quantities of material continuously. They require dedicated facilities and consume more energy. In contrast, small ones are compact, suitable for small-scale production or laboratory use. They can often be placed on tables and consume less energy.
Automation Level
Tend to have higher levels of automation, often controlled by computers, enabling efficient and precise production. Small ones, however, are manually operated, requiring more human intervention.
Cost and Efficiency
Due to their size and capabilities, are more costly but also more efficient in terms of production volume and speed. Small ones, while less costly, are better suited for small-scale or experimental applications.
Applications in Pharmaceutical Industry
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The application of industrial freeze dryer machine in the pharmaceutical industry is extremely significant and diverse. These machines utilize advanced freeze-drying technology to efficiently remove moisture from various pharmaceutical products, thereby enhancing their stability, extending shelf life, and preserving bioactivity.
One of the primary applications in the pharmaceutical industry is in the preparation of stable drug formulations. Many drugs, in their liquid or solid state, are prone to chemical decomposition, oxidation, or degradation. However, through freeze-drying, drugs can be preserved in a dehydrated, freeze-dried form, eliminating the impact of moisture and improving their stability and shelf life.
In the production of vaccines and biopharmaceuticals, freeze dryers play a crucial role. These products often require low-temperature storage to maintain their activity and efficacy. Freeze-drying technology allows these products to be converted into a stable, anhydrous form, enabling stable storage at room temperature. When needed, they can be easily reconstituted for use, ensuring their therapeutic effect and safety.
Moreover, freeze dryers are also extensively used in the production of antibiotics. Antibiotics require strict control of their chemical properties and efficacy during production and storage. Freeze-drying technology effectively preserves the chemical properties and efficacy of antibiotics, such as penicillin, maintaining their antibacterial activity and extending their shelf life.
Additionally, freeze dryers are essential in the processing of traditional Chinese medicine formulations. These formulations often contain high levels of moisture and volatile components, which can lead to spoilage and degradation. Freeze-drying technology removes moisture and volatile components while preserving the active ingredients and efficacy of the traditional Chinese medicine, enhancing its stability and quality.
In terms of environmental protection and sustainability, pharmaceutical freeze dryers have also made significant progress. By adopting advanced energy-saving technologies and environmentally friendly materials, these machines achieve efficient production while significantly reducing energy consumption and waste emissions, contributing to reducing the impact of pharmaceutical production on the environment and supporting sustainable development.
In summary, industrial freeze dryer machine plays a vital role in various aspects of the pharmaceutical industry, from drug formulation, vaccine production, to the processing of traditional Chinese medicine. Their application not only improves the stability, efficacy, and shelf life of pharmaceutical products but also contributes to environmental protection and sustainable development.
Dairy freeze-drying Application
Industrial Freeze Dryer Machine in the field of dairy freeze-drying applications are quite extensive, and has significant technical advantages and market prospects.
● Technical Principle and Advantages
The basic principle of freeze-drying dairy products is to utilize the three-state change of water under low temperature and low pressure. Firstly, the dairy products to be dried will be cooled down and frozen, so that the liquid water in the material will become solid ice, and then the material will be heated under vacuum conditions, so that the ice will be directly sublimated into water vapor and removed, so as to obtain the dried products of low-temperature dehydration.
Maintaining nutrients: The freeze-drying process is carried out under low temperature and low pressure, and the nutrients such as proteins and vitamins in the dairy products are retained to the greatest extent.
Maintaining biological activity: For dairy products containing biologically active ingredients, such as probiotic products, freeze-drying technology can maintain their biological activity and extend the shelf life of the products.
Improvement of taste and flavor: Freeze-dried dairy products have a porous structure, which can quickly restore the original taste and flavor after rehydration.
Extend shelf life: freeze-dried dairy products have very low water content, which can inhibit the growth and reproduction of microorganisms, thus extending the shelf life of the products.
● Application Cases
Freeze-drying of milk powder
Milk powder is one of the most widely used fields of freeze-drying technology in dairy products. Through freeze-drying technology, liquid milk can be quickly converted into solid milk powder while retaining its nutrients and flavor. This type of milk powder is easy to store and transport and can quickly revert to liquid milk after rehydration.
Yogurt freeze-dried blocks
In recent years, more and more yogurt freeze-dried block products have appeared on the market. These products not only retain the nutrients and taste of yogurt, but also have the advantage of being portable and easy to store. Consumers can enjoy delicious yogurt anytime, anywhere without worrying about its spoilage or preservation.
Freeze-dried cheese
Cheese is a dairy product with high nutritional value, but traditional preservation methods often lead to changes in its taste and flavor. Through freeze-drying technology, cheese can be made into freeze-dried products, which not only retains its original taste and flavor, but also extends its shelf life.
● Market Prospect and Development Trend
Market demand growth
With the increasing demand of consumers for high-quality, convenient and nutritious food, the market demand for freeze-dried dairy products is also growing continuously. Especially in the fast-paced city life, freeze-dried dairy products are favored by consumers because of their easy portability and storage.
Technological innovation and upgrading
With the advancement of technology, freeze-drying technology is also being constantly innovated and upgraded. A new generation of freeze dryers has significantly improved drying speed and efficiency and shortened production cycle by optimizing heat transfer, airflow organization and control algorithms.
Application field expansion
In addition to the traditional fields of milk powder, yogurt and cheese, freeze-drying technology is constantly expanding its application areas. For example, freeze-drying technology is applied in the fields of infant supplement and functional dairy products to meet the needs of different consumers.
Meanwhile, the introduction of technologies such as Internet of Things, big data and artificial intelligence has realized the automation, precise control and remote monitoring of the freeze-drying process, which has improved the production efficiency and product quality.
To summarize, industrial freeze dryers are well applied in the field of freeze drying dairy products, with significant technical advantages and market prospects. With the continuous innovation of technology and the continuous development of the market, freeze-dried dairy products will provide consumers with more high-quality, convenient and nutritious food choices.
Maintenance Practices
Proper maintenance of industrial freeze dryer machines is essential to extend their lifespan and ensure efficient operation:
1) Regular Inspections
Conduct regular inspections of all components to ensure they are intact and clean. Pay special attention to the condition of the refrigeration system, heating system, vacuum system, and control system.
2) Preventive Maintenance
Implement preventive maintenance measures, such as regular cleaning and lubrication of moving parts, to reduce wear and tear and prevent potential failures.
3) Timely Repairs
If any abnormalities or failures are found during inspections, repair them promptly to avoid further damage and ensure the normal operation of the equipment.
4) Training and Guidance
Provide training and guidance to operators to ensure they understand the operating procedures and maintenance requirements of the equipment, reducing the risk of improper operation and maintenance.
5) Record Keeping
Maintain detailed records of equipment inspections, maintenance, and repairs to facilitate troubleshooting and future maintenance planning.
Challenges and Solutions
Despite its many advantages, the industrial freeze dryer machine faces several challenges, including high initial investment costs, complex operation and maintenance requirements, and the need for specialized training. To address these challenges, manufacturers are focusing on developing more affordable, user-friendly, and maintenance-free models. Additionally, they are offering comprehensive training programs and technical support to help customers maximize the performance and lifespan of their equipment.
To further reduce costs and improve efficiency, researchers are exploring new materials and technologies for freeze dryers. For example, the development of more efficient heat exchangers and vacuum pumps can significantly reduce energy consumption and drying time. Similarly, the use of advanced sensors and control systems can optimize the drying process, minimizing waste and improving product quality.
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