Rotary Vacuum Flash Evaporator
(1)1L/2L---Manual lifting with irony base/Manual lifting with SS base/Electric lifting
(2)3L/5L/10L/20L/30L/50L---Manual Lifting/Electric Lifting
***Price List for whole above, inquire us to get
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
Description
Technical Parameters
Rotary vacuum flash evaporator, also known as vacuum flash evaporator, is a device used for treating liquid waste. It converts liquid waste into solid waste through vacuum flash and evaporation. It is an efficient, energy-saving, and environmentally friendly liquid treatment equipment with various significant characteristics.
Product Application
The working principle of rotary vacuum flash evaporator mainly includes the following steps: preheating, flash evaporation, evaporation, and condensation.
◆ Preheating stage
The liquid to be processed is first preheated to near its boiling point before entering the evaporator.
Preheaters usually use steam or hot oil as a heat source to ensure that the liquid has sufficient heat when entering the evaporator.
◆ Flash evaporation stage
The preheated liquid enters the flash evaporation chamber.
Due to the sudden decrease in pressure inside the flash evaporation chamber, some liquids quickly vaporize, producing a large amount of secondary steam. This process is called flash evaporation.
◆ Evaporation stage
The secondary steam generated by flash evaporation continues to exchange heat with the remaining liquid in the evaporator, causing more liquid to evaporate.
The heating method of evaporators is usually indirect heating, which transfers heat to the liquid through a heating tube bundle, avoiding direct contact between the liquid and the heat source, thereby preventing scaling and burning.
◆ Condensation stage
The steam discharged from the evaporator enters the condenser and is cooled by cooling water to condense into a liquid, thereby achieving the separation and concentration of the liquid.
Product Advantage and Limitation
It is an efficient, energy-saving, and environmentally friendly liquid treatment equipment with many significant features.
Efficiency
By adopting advanced evaporation technology and rotating heating elements and vacuum operation, an efficient evaporation process has been achieved. Compared with traditional evaporators, it has higher heat transfer efficiency and evaporation rate, and can process large amounts of liquid in a short period of time. This gives the device significant advantages in handling high concentration, high viscosity, and easily crystallized liquids.
Energy efficiency
During the evaporation process, vacuum operation was used to lower the boiling point of the liquid, thereby reducing the heat required for evaporation. This design allows the device to save a significant amount of energy when processing liquids. In addition, advanced control systems are also adopted, which can automatically adjust operating parameters according to the properties of the liquid and process requirements, further improving energy utilization efficiency.
Environmental friendliness
When dealing with liquids, harmful substances can be converted into solid waste, reducing environmental pollution. At the same time, the equipment also uses a condenser to recover useful components from steam, achieving resource recycling. This design not only reduces environmental pollution, but also improves resource utilization efficiency, meeting environmental protection requirements.
Adaptability
It can handle liquids of various concentrations, including high concentration, high viscosity, easy crystallization, and easy scaling liquids. This design enables the device to adapt to different processing needs and meet production needs of different scales. In addition, it also has the characteristics of simple operation and convenient maintenance, which can be easily installed and debugged.
Reliability
Adopting high-quality materials and advanced manufacturing processes, it has high reliability and stability. This device has undergone strict quality inspection and performance testing, ensuring long-term stable operation. In addition, it is equipped with a comprehensive control system and safety protection devices, which can ensure the safety and stability of the equipment during operation.
Flexibility
With flexible design and multiple configuration options, it can be customized according to different process requirements and production needs. This design enables the device to adapt to different production environments and processing needs, meeting the needs of different customers. At the same time, it also has scalability and can be upgraded and expanded according to the growth of production scale.
It is an efficient, energy-saving, and environmentally friendly liquid treatment equipment with multiple uses. It can be applied in wastewater treatment, pharmaceutical industry, chemical industry, environmental protection field, and other fields. Through evaporation technology, harmful substances in liquids can be converted into solid waste, reducing environmental pollution; At the same time, useful ingredients can be recycled to achieve the recycling of resources. Therefore, the product has been widely used in various fields.
Features and advantages
Tell us the purpose oflab evaporator and your requirements for this product, and we will provide you with a satisfactory solution.
It is a liquid processing equipment widely used in various fields, and its main uses include the following aspects:
It can be used to treat various types of wastewater, including industrial wastewater, domestic wastewater, etc. Through evaporation concentration technology, organic matter, heavy metals, and other harmful substances in wastewater can be converted into solid waste, reducing the concentration of pollutants in wastewater and meeting discharge standards. At the same time, recycling useful components from wastewater to achieve resource recycling.
In the pharmaceutical industry, it can be used for evaporative concentration of pharmaceutical liquids. Through evaporation technology, water and other impurities in the medicine can be removed, improving the quality and yield of the medicine. In addition, the device can also be used for evaporating and crystallizing pharmaceutical intermediates, raw materials, and other materials to obtain high-purity products.
In the chemical industry, it can be used for evaporative concentration of various chemical raw materials, intermediates, and products. Through evaporation technology, moisture and other impurities in the raw materials can be removed, improving the purity and quality of the product. In addition, the equipment can also be used for evaporating and concentrating chemical waste liquids such as waste acid and alkali, and recovering useful components.
It can be used to treat industrial wastewater, domestic sewage, etc. Through evaporation technology, harmful substances in wastewater can be converted into solid waste, reducing environmental pollution. At the same time, the equipment can also be used to treat oily wastewater, heavy metal waste liquid, etc., recover useful components, and achieve resource recycling.
In addition to the above-mentioned fields, the product can also be applied in industries such as food, metallurgy, and papermaking. For example, in the food industry, this device can be used for evaporative concentration of fruit juice, dairy products, etc; In the metallurgical industry, it can be used to concentrate slurry; In the papermaking industry, it can be used for dehydration of pulp, etc.
Structure and working principle
Rotating vacuum flash evaporator:
This is an innovative concentration instrument that features continuous DC quantitative liquid supply, rotating thin film evaporation, and instant heating of the solution.
It adopts infrared heating and infrared temperature measurement technology, which can accurately detect the temperature outside the evaporator wall and the actual heating temperature of the concentrated solution.
Other evaporators:
(such as tube evaporators, radiator evaporators, skateboard evaporators, etc.)
These evaporators have different structures and working principles.
For example, a tubular evaporator adds steam or heating medium to the outside through pipes or bundles for evaporation; Radiator evaporator is used to spray liquid or solution into fine particles and accelerate evaporation under the action of airflow.
Performance characteristics
Rotating vacuum flash evaporator:
Efficient: The concentration and evaporation process can be completed within 10-30 seconds, reducing damage to thermosensitive components.
Precision control: making scientific research work more data-driven, enabling precise control of parameters such as rotation speed and heating temperature.
Personalized operation: Multiple parameters can be adjusted according to process requirements to meet personalized usage requirements.
Easy to clean: easy to disassemble, replace, and clean.
Other evaporators:
Simple structure (such as tubular evaporators) or small overall equipment volume (such as radiator evaporators) each have their own specific performance advantages, such as easy temperature control and fast drying speed.
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