100L Reactor
(1)1L/2L/3L/5L---Standard
(2)10L/20L/30L/50L/100L---Standard/EX-proof/Lifting Kettle
(3)150L/200L---Standard/EX-proof
***Price List for whole above, inquire us to get
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
Description
Technical Parameters
The 100L Reactor, also known as a 100-liter reactor, is a crucial piece of equipment widely utilized in the chemical, pharmaceutical, food processing, and materials science industries for a variety of reactions and processing needs. Its capacity, measured at 100 liters, makes it an ideal choice for both research and development (R&D) scale-up activities as well as small-batch production runs.
The reactor is equipped with advanced mixing mechanisms, such as agitators or impellers, to ensure thorough mixing of reactants, thereby promoting efficient heat and mass transfer. Additionally, it often incorporates various ports and valves for the introduction of raw materials, sampling, and product discharge, facilitating smooth and controlled operations.
Safety features, such as pressure reducing valves, temperature sensors and control systems, are indispensable parts of the design of this equipment, ensuring safe and reliable operation even under harsh conditions.These systems help prevent over-pressurization, overheating, and other potential hazards.
In summary, the 100L reactor represents a versatile and efficient tool for scientists and engineers engaged in research, pilot-scale testing, and small-scale manufacturing. Its combination of capacity, material compatibility, temperature control, mixing efficiency, and safety features makes it an indispensable asset for a wide array of industrial applications.
Metal Reactor
Advantages
High temperature & high pressure resistance
Metal materials usually have high strength, high temperature and high pressure resistance, and can withstand high temperature and pressure conditions. They are suitable for experiments and production processes that require high chemical and biological reactions.
01
Corrosion resistance
Metal materials have strong corrosion resistance to most chemicals and can adapt to various chemical reaction conditions, effectively protecting the components inside the kettle from corrosion.
02
High safety
Metal materials themselves have good safety performance such as fire prevention and explosion prevention, and are suitable for experiments and production processes with high safety requirements.
03
Easy to clean and maintain
Metal materials have a high surface smoothness and are not easy to attach impurities, making them easy to clean and maintain.
04
Wide application areas
Metal reaction vessels are suitable for research and production processes in various chemical reactions, biological reactions, pharmaceuticals, and food industries, and have a wide range of application areas.
05
Disadvantages
High price
The price of metal materials is relatively high, which increases the cost of experimentation and production.
01
Strong thermal conductivity
Metal materials have strong thermal conductivity, and the heat inside the reactor is easily transferred to the outside, resulting in energy loss.
02
Heavy
Metal materials have a relatively heavy weight, making them inconvenient to move and operate.
03
Regular maintenance is required
The metal reaction kettle needs to be cleaned and maintained regularly to ensure the normal use of the equipment.
04
Enamel Reactor
Advantages
Corrosion resistance
The surface of the enamel material is coated with a layer of enamel, which has good corrosion resistance to most chemicals and can adapt to various chemical reaction conditions.
01
High safety
The enamel material itself does not have flammability and can effectively prevent fire and explosion accidents, making it suitable for experiments and production processes with high safety requirements.
02
Easy to clean and maintain
The enamel material has a high surface smoothness and is not easy to attach impurities, making it easy to clean and maintain.
03
Good isolation
The enamel material can effectively isolate the influence of the external environment on the reaction process, maintaining the stability and reliability of the experiment.
04
Wide application areas
Enamel reaction vessels are suitable for research and production processes in various chemical reactions, biological reactions, pharmaceuticals, and food industries, and have a wide range of application areas.
05
Disadvantages
The enamel layer is prone to damage
The enamel layer on the surface of the enamel material is relatively thin and is easily damaged by impact or friction during transportation or operation. It is necessary to handle it with care and avoid collision.
01
Temperature limit
The temperature resistance of enamel material is relatively low and cannot withstand high temperatures. It is suitable for experiments and production processes in the range of room temperature to medium temperature.
02
High price
The production process of enamel material reaction kettle is relatively complex, and the price is relatively high, which increases the cost of experimentation and production.
03
Regular maintenance is required
The enamel reactor needs to be cleaned and maintained regularly to ensure the normal use of the equipment.
04
Engineering Plastic Reactor
Advantages
Corrosion resistance
Engineering plastic materials have good corrosion resistance to most chemicals and can adapt to various chemical reaction conditions.
01
Lightweight
Engineering plastic materials are relatively lightweight, making them easy to move and operate.
02
Easy to process
Engineering plastic materials are easy to process into various shapes and sizes, making it convenient to produce various types of reaction vessels.
03
Cheap price
The reaction kettle made of engineering plastic materials is relatively inexpensive, which reduces the cost of experimentation and production.
04
Good isolation
Engineering plastic materials can effectively isolate the influence of the external environment on the reaction process, maintaining the stability and reliability of the experiment.
05
Disadvantages
Poor temperature resistance
Engineering plastic materials have relatively low temperature resistance and cannot withstand high temperatures. They are suitable for experiments and production processes in the range of room temperature to medium temperature.
01
Limited strength
Compared with metal materials, engineering plastic materials have lower strength and are not suitable for high-pressure environments.
02
Easy aging
During long-term use, engineering plastic materials may experience aging, which affects their physical and chemical properties and corrosion resistance.
03
Regular maintenance is required
The engineering plastic reactor needs to be cleaned and maintained regularly to ensure the normal use of the equipment.
04
Applicable Scopes
100L Reactors made of various materials have distinct applicable scopes. Stainless steel reactors are widely used due to their corrosion resistance and durability, suitable for high-temperature and high-pressure reactions. Glass reactors are transparent, allowing for direct observation of reactions, ideal for experimental and small-scale production. Hastelloy and titanium reactors are employed in harsh environments, such as those involving corrosive chemicals or high temperatures, due to their excellent corrosion resistance. Polypropylene and polyethylene reactors are lightweight and cost-effective, suitable for low-pressure and low-temperature applications. The choice of reactor material depends on the specific reaction conditions and requirements.
Safety device inspection
As a core equipment in chemical production, the reliability of the safety device of the 100L reactor is directly related to production safety and personnel protection. Starting from the six core devices of safety valves, rupture discs, pressure gauges, temperature measuring instruments, shut-off valves and explosion-proof equipment, the following provides a systematic maintenance plan in combination with inspection points and operation norms.
Safety Valve: The last line of defense against pressure over-limit
Function verification: The safety valve needs to automatically open to relieve pressure when the pressure exceeds the set value and automatically reset after the pressure is restored. Regular start-jump tests should be conducted to ensure that the spring force matches the medium pressure.
Visual inspection: Check whether the valve body, valve seat and valve disc are corroded, worn or fouled, and whether the valve stem is flexible and free of jamming.
Sealing test: Use soapy water to test the connection between the valve body and the flange to confirm that there is no leakage.
Maintenance cycle: It is recommended to conduct a start-up test every six months and a comprehensive calibration once a year.
Rupture discs: Disposable pressure relief devices
Integrity check: The surface of the rupture disc should be free of scratches, cracks or deformations, and the installation direction should be consistent with the flow direction of the medium.
Replacement standard: Once the rupture disc operates or reaches the specified service life (usually 1-2 years), it must be replaced immediately.
Record management: Establish a rupture disc replacement file, recording the replacement time, model and pressure parameters.
Pressure Gauge: The core of real-time pressure monitoring
Accuracy verification: Use a standard pressure gauge for comparison, and the error range should be controlled within ±1.5%.
Pointer inspection: Confirm that the pointer is free from jamming or shaking, and the dial is clear and legible.
Connection parts: Check that there is no leakage at the gauge bend, three-way cock and joint. The gauge bend needs to be filled with isolation fluid (such as glycerin).
Protective measures: The pressure gauge should be equipped with a buffer device to prevent direct impact from the medium.
Temperature Measuring Instruments: The "Eyes" of Temperature Control
Calibration test: Use a standard thermometer for comparison, and the error range should be controlled within ±1℃.
Thermocouple/thermal resistance inspection: Confirm that the wiring is firm, the insulation is good, and there is no short circuit or open circuit phenomenon.
Installation location: The temperature measurement point should be kept away from the stirring paddle and heating source to ensure that the true temperature is reflected.
Protective sleeve: Check that the sleeve has no cracks or leaks. If necessary, conduct a leakage test.
Shut-off Valve: The "Safety Gate" for Emergency Leakage Prevention
Action test: Simulate overpressure and over-temperature conditions to confirm that the shut-off valve can close within the specified time (usually ≤5 seconds).
Drive mode: Check that the solenoid valve and pneumatic actuator operate flexibly and the air source pressure is stable.
Sealing performance test: The sealing surfaces of the valve body and valve seat are inspected by the bubble method to confirm that there is no leakage.
Maintenance cycle: It is recommended to conduct a manual test once every quarter and a comprehensive overhaul once a year.
Explosion-proof equipment: A barrier to prevent the spread of explosions
Explosion-proof grade: Confirm that the explosion-proof grade of the equipment (such as ExdⅡBT4) matches the hazardous area on site.
Grounding check: The explosion-proof motor and junction box must be reliably grounded, with a grounding resistance of no more than 4Ω.
Sealing performance: Check that the explosion-proof packing and gasket are not aged or damaged, and that the tightening bolts are not loose.
Cable introduction: Explosion-proof flexible pipes and sealed joints should be undamaged, and the cables should not be exposed.
Comprehensive Inspection and Record-keeping
Inspection Record: Each inspection should fill out the "Safety Device Inspection Form", recording the inspection time, personnel, results and handling measures.
Hidden danger rectification: For the problems identified, immediate rectification is required. For those that cannot be rectified immediately, temporary measures should be formulated and completed within a specified time limit.
Training and drills: Regularly provide safety device usage training to operators, conduct emergency drills, and enhance the ability to handle accidents.
Summary
The safety device of a 100L reactor is the "lifeline" of chemical production. Its reliability needs to be guaranteed through three aspects: regular inspection, precise maintenance, and strict management. Enterprises should establish a complete safety management system, incorporate the inspection of safety devices into the daily inspection scope, and ensure that the equipment is always in a safe and controlled state.
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