Automated Centrifuge
video

Automated Centrifuge

laboratory centrifuges is based on the principle of centrifugal force in physics. When an object rotates around a fixed axis of rotation, it experiences an outward force, the centrifugal force. The size of the centrifugal force depends on the mass of the particle (m), the distance of the...
Send Inquiry
Chat Now

Description

Technical Parameters

The automated centrifuge represents a significant advancement in laboratory technology, revolutionizing the way samples are processed and analyzed. This sophisticated device combines the principles of centrifugal force with automated controls to streamline workflow, enhance precision, and improve overall efficiency.

What sets it apart is its integration of advanced automation features. These include programmable controls that allow users to set specific rotation speeds, time durations, and temperature conditions with ease. This level of customization ensures that each sample is processed under optimal conditions, leading to more accurate and consistent results.

Moreover, they are equipped with sensors and safety mechanisms to monitor operational parameters and prevent any potential hazards. They can also be connected to laboratory information management systems (LIMS), enabling seamless data integration and traceability.

In addition to its technical prowess, it offers practical benefits such as reduced hands-on time for laboratory personnel, minimized risk of human error, and increased throughput. This makes it an indispensable tool in modern laboratories, where efficiency and accuracy are paramount.

In summary, it is a cutting-edge laboratory instrument that combines the power of centrifugal separation with advanced automation to deliver superior performance and reliability. Its ability to process samples quickly, accurately, and safely makes it an essential component in a wide range of scientific applications.

 

Core functions and technical features

Core Functions
Automated Centrifuge | Shaanxi Achieve chem-tech
01

Full-process automation

The automatic centrifuge can complete operations such as feeding, separation and unloading without interrupting operation, without the need to stop or reduce the speed, significantly reducing non-production time.

It is suitable for continuous production scenarios, such as the chemical and pharmaceutical industries, and can operate continuously for 24 hours, improving overall production efficiency.

02

Precise separation ability

The rapid separation of solid-liquid, liquid-liquid or components of different densities is achieved through the centrifugal force field generated by high-speed rotation.

The rotational speed, time and other parameters can be adjusted according to the characteristics of the material to meet different separation requirements (such as cell debris removal, protein purification, etc.).

Automated Centrifuge | Shaanxi Achieve chem-tech
Automated Centrifuge | Shaanxi Achieve chem-tech
03

Intelligent control

Equipped with a PLC control system, it supports parameter preset and programmed operation. Users can set the separation program through the touch screen or the upper computer.

Some models are equipped with the functions of automatically identifying rotor types and storing operation parameters, simplifying the operation process.

Technical Features
 

Efficient drive and transmission design

The main shaft is directly driven by a top-mounted motor, avoiding the dust pollution problem caused by traditional belt drives. It is especially suitable for scenarios with high cleanliness requirements (such as the pharmaceutical and food industries).

Equipped with high-performance brushless motors and frequency converters, it provides stable power support to ensure the reliability of long-term operation.

 

Safety and stability guarantee

Equipped with safety devices such as overload protection, overspeed protection and unbalance protection, it will automatically shut down and alarm in case of abnormal conditions.

The whole machine adopts shock-absorbing structures (such as liquid damping shock absorbers) and sound insulation materials to reduce operating noise and vibration and enhance equipment stability.

 

Modularity and ease of maintenance

The equipment has a compact structure, and the key components (such as bearings and seals) are designed for easy disassembly and replacement, reducing maintenance costs.

It supports online cleaning (CIP) and nitrogen explosion-proof function, meeting the requirements of clean or hazardous environments.

 

Special function expansion

Gas-assisted scraper and backwashing device: Effectively remove filter cake residue, promote filter cloth regeneration, and enhance filtration efficiency.

Refrigeration temperature control system: Some models are equipped with a built-in refrigeration unit, which can maintain a low-temperature environment ranging from -20℃ to 40℃, protecting heat-sensitive samples (such as proteins and nucleic acids).

Automatic cap removal function: Suitable for clinical medical scenarios, it automatically removes the caps of vacuum blood collection tubes during the centrifugation process to prevent contamination caused by manual operation.

Application Advantages
 
 

Industrial production

In chemical industry, food, environmental protection and other fields, automatic centrifuges can efficiently separate catalysts, emulsions or suspended particles, reducing labor costs and operational risks.

 
 
 

Laboratory research

Supports high-precision separation of tiny samples (such as cells and nanoparticles), enhancing experimental efficiency and data reliability.

 
 
 

Special environment adaptation

Explosion-proof models are suitable for handling flammable and explosive media, while corrosion-resistant models can cope with harsh working conditions such as strong acids and strong alkalis.

 

 

 

 

 

 

 

 

 

applications

 

In clinical chemistry or oncological testing, automated centrifuges are indeed indispensable tools that significantly streamline and enhance the sample processing workflow. These advanced devices are designed to efficiently handle a wide range of blood collection tubes, plates, and racks, making them highly versatile for various laboratory needs.

One of the primary functions in this context is the separation of serum, plasma, and cells from whole blood samples. This process is crucial for subsequent analytical tests and diagnostic procedures. Here's a closer look at how accomplish this:

 

Handling Diverse Sample Types

 

It can accommodate different sizes and types of blood collection tubes, such as Vacutainer tubes, EDTA tubes, and serum separator tubes. They can also process microplates and racks, which are commonly used for high-throughput screening and assays.

1. Vacutainer Tubes
  • These are a type of evacuated blood collection tube that uses a vacuum to draw blood into the tube.
  • Vacutainer tubes come in various sizes and with different additives, such as anticoagulants or clot activators, depending on the intended use.
  • Can easily handle these tubes, ensuring efficient separation of blood components.
2. EDTA Tubes
  • EDTA (ethylenediaminetetraacetic acid) tubes are used to collect whole blood for hematological testing.
  • The EDTA acts as an anticoagulant, preventing the blood from clotting.
  • Can process EDTA tubes to separate the plasma from the cellular components for further analysis.
3. Serum Separator Tubes (SSTs)
  • SSTs are designed to facilitate the separation of serum from whole blood.
  • They contain a gel or clot activator that promotes clot formation and then acts as a barrier between the clot and the serum during centrifugation.
  • Can efficiently separate the serum from the clot in these tubes, providing a clear and pure sample for testing.
4. Microplates and Racks
  • Microplates are small, flat plates with multiple wells that can hold samples for high-throughput screening and assays.
  • Racks are used to hold and organize multiple tubes or microplates for easy handling and processing.
  • They are equipped to process microplates and racks, allowing for the simultaneous separation of samples in a high-throughput manner.

 

The ability to accommodate these different types of tubes and plates makes them highly valuable in clinical laboratories. They enable efficient and accurate sample processing, which is crucial for timely and reliable diagnostic results. Whether for routine blood tests, specialized hematological analyses, or high-throughput screening, it plays a vital role in ensuring the quality and integrity of laboratory testing.

 

Precise Separation

 

The centrifuge uses centrifugal force to separate the components of whole blood based on their density and molecular weight. Heavier components, such as red blood cells, settle to the bottom of the tube (or pellet), while lighter components, such as plasma or serum, rise to the top. This separation allows for the isolation of pure serum or plasma, which is essential for accurate clinical chemistry and oncological testing.

 

Principle of Centrifugal Force

 

When a blood sample is placed in a centrifuge, the rotor spins at high speeds, generating centrifugal force.

This force acts on the particles within the blood, causing them to sediment or move based on their density and molecular weight.

Automated Centrifuge Applications | Shaanxi Achieve chem-tech
Automated Centrifuge Applications | Shaanxi Achieve chem-tech

Separation of Blood Components

 

Heavier Components: Red blood cells, white blood cells, and platelets are denser and have higher molecular weights. They settle to the bottom of the tube, forming what is commonly referred to as the "pellet."

Lighter Components: Plasma or serum, which are less dense, rise to the top of the tube. Plasma is the liquid component of blood that contains proteins, electrolytes, and other solutes, while serum is plasma from which the clotting factors have been removed.

Isolation of Pure Serum or Plasma

 

The clear separation of these components allows for the isolation of pure serum or plasma.

This isolation is crucial because many clinical chemistry and oncological tests require a pure sample to ensure accurate results.

Contaminants or cellular components in the sample can interfere with test results, leading to inaccurate diagnoses or treatment plans.

Automated Centrifuge Applications | Shaanxi Achieve chem-tech

 

Importance in Clinical Testing

 

Automated Centrifuge Applications | Shaanxi Achieve chem-tech

Clinical Chemistry Testing

Pure serum or plasma is used to measure various biochemical markers, such as glucose, electrolytes, liver enzymes, and lipids.

These tests provide valuable information about a patient's metabolic status, organ function, and overall health.

Automated Centrifuge Applications | Shaanxi Achieve chem-tech

Oncological Testing

In oncology, pure serum or plasma is used to detect and monitor cancer biomarkers, such as tumor markers and cytokines.

These tests help in the early detection of cancer, staging of the disease, and monitoring of treatment response.

Automated Centrifuge Applications | Shaanxi Achieve chem-tech

Other Applications

Pure serum or plasma is also used in immunology, infectious disease testing, and pharmacokinetic studies.

The accuracy and reliability of these tests depend on the quality of the sample, which is directly influenced by the effectiveness of the centrifugation process.

 

In summary, the centrifuge plays a vital role in clinical laboratories by utilizing centrifugal force to separate the components of whole blood. This separation allows for the isolation of pure serum or plasma, which is essential for accurate and reliable clinical testing. The importance of this process cannot be overstated, as it directly impacts patient care and treatment outcomes.

 

High Throughput and Efficiency

 

They can process multiple samples simultaneously, significantly increasing laboratory efficiency and throughput.They are equipped with robotic arms and advanced control systems that ensure precise and consistent sample handling and processing.

 

Safety and Reliability

 

Designed with safety features such as door interlocks, over-speed protection, and imbalance detection to ensure safe operation. They provide reliable and reproducible results, which are critical for accurate diagnosis and treatment planning.

 

Design Features

 

The automated centrifuge is a sophisticated piece of laboratory equipment designed to efficiently separate particles or components of different densities within a sample through centrifugal force. Its design incorporates several innovative features that enhance its performance, usability, and versatility.

One of the standout design features is its precise control system. This system allows for accurate adjustment of rotation speed and time, ensuring that the centrifugation process can be tailored to the specific requirements of different samples. The digital interface provides easy-to-read displays and intuitive controls, making it accessible even to users with limited experience.

The centrifuge is also equipped with advanced safety features. It includes a robust locking mechanism to secure the rotor and sample tubes in place during operation, preventing any accidental ejection of materials. Additionally, it has built-in sensors that monitor key parameters such as temperature and vibration, automatically shutting down the device if any unsafe conditions are detected.

Another notable design aspect is its modular construction. The centrifuge can accommodate various types of rotors and adapters, enabling it to handle a wide range of sample sizes and types. This flexibility makes it a valuable tool for research laboratories, clinical settings, and industrial applications alike.

Furthermore, it is designed for ease of maintenance. Its components are easily accessible for cleaning and servicing, and many parts are interchangeable, reducing downtime and extending the equipment's lifespan.

In summary, the automated centrifuge combines precision, safety, flexibility, and ease of maintenance in its design, making it an indispensable tool for separating and analyzing samples in diverse scientific and industrial contexts.

 

Hot Tags: automated centrifuge, China automated centrifuge manufacturers, suppliers, factory, High Pressure Reactor, Lab Rotary Evaporator, Single Press Tablet Machine, Hydrothermal Reactor Autoclave, Laboratory Evaporators, Laboratory Rotary Evaporator

Send Inquiry