50L Reactor
Single Glass Reactors:
(1)1L/2L/3L/5L---Standard/Liftable
(2)10L/20L/30L/50L/100L/150L/200L---Standard/EX-Proof
Jacketed Glass Reactors:
(1)1L/2L/3L/5L---Standard
(2)10L/20L/30L/50L/100L---Standard/EX-proof/Lifting Kettle
(3)150L/200L---Standard/EX-proof
Stainless Steel Reactor:
(1)2L/3L/5L/10L/20L/30L/50L/100L/150L/200L---Standard
(2)2L/3L/5L/10L/20L/30L/50L/100L/150L/200L---EX-proof
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
Description
Technical Parameters
The receiving 50L reactor is an equipment used for chemical reaction processes, with a volume of 50 liters. According to different designs and applications, there are various types of reaction vessels, including mechanical stirring, magnetic stirring, anchor stirring reaction vessels, etc.
The design and structure of these reactors vary depending on their purpose. For example, mechanical stirring reactors are usually composed of the reactor body and mechanical stirring devices. Magnetic stirring reactors use a magnetic driven stirring method, and the stirrer shape of anchor stirring reactors is similar to that of anchors.
Reactors are widely used in various chemical and biological reaction processes, such as synthesis, purification, heating, cooling, distillation, etc. According to different process requirements and material characteristics, the design and operation methods of the reaction kettle may also vary. When selecting a suitable reactor, factors such as material, structure, mixing method, heating and cooling system need to be considered to ensure the smooth progress of the reaction process and obtain good experimental results.
Product Materials
The different material types of thereactorinclude stainless steel, carbon steel, glass lining, etc. The following is a comparison of the advantages and disadvantages of each material:
|
|
● Stainless steel reaction kettle:
Advantages: Stainless steel is a high-quality corrosion-resistant material with good corrosion resistance and wear resistance, which can meet the requirements of various chemical reactions. At the same time, stainless steel also has the characteristics of easy cleaning and maintenance, which can extend the service life of the equipment.
Disadvantage: The price of stainless steel is relatively high, and for some large-scale and low-cost reaction processes, the use of stainless steel reactors may increase costs. In addition, the thermal conductivity of stainless steel is poor, and for some reaction processes that require heating, it may take a long time to reach the required temperature. |
|
● Carbon steel reaction kettle:
Advantages: Carbon steel is a relatively common material with a relatively low price, which can meet the requirements of most conventional chemical reactions. At the same time, carbon steel also has good thermal conductivity and processing performance, making it easy to manufacture and repair. Disadvantages: Carbon steel has poor corrosion resistance, and for some highly corrosive media and high temperature and pressure reaction conditions, additional anti-corrosion measures may need to be taken. In addition, carbon steel reactors require regular cleaning and maintenance to prevent material residues from corroding the equipment. |
|
|
|
● Glass lined reaction kettle:
Advantages: The glass lined reaction kettle has good corrosion resistance and wear resistance, and can meet the requirements of various chemical reactions. At the same time, the glass lined reactor also has advantages such as smoothness, easy cleaning, high temperature resistance, pressure resistance, and difficulty in scaling, making it easy to clean and maintain. Disadvantages: The price of glass lined reaction vessels is relatively high, and for some large-scale and low-cost reaction processes, the use of glass lined reaction vessels may increase costs. In addition, the reaction kettle with glass lining needs to avoid scratching or collision with hard objects to prevent damage to the glass lining layer from affecting its corrosion resistance.
|
In summary, reaction kettles of different materials have their own advantages and disadvantages, and selection needs to be based on specific reaction conditions and requirements.
Stainless steel reaction kettle is suitable for various chemical and biological reactions, with good corrosion resistance and wear resistance; The price of carbon steel reaction kettle is relatively low, suitable for conventional chemical reactions, but additional anti-corrosion measures need to be taken; The glass lined reaction kettle has good corrosion resistance and wear resistance, is easy to clean and maintain, but its price is relatively high.
Products Sizes
The capacity of a reactor belongs to small and medium-sized reactors, with common sizes such as 50L, 100L, 200L, and 500L. The following are the advantages, disadvantages, and applicable locations of each size:
The capacity of a 50L reactor belongs to small and medium-sized reactors, with common sizes such as 50L, 100L, 200L, and 500L. The following are the advantages, disadvantages, and applicable locations of each size:
● 50L reaction kettle:
1) Advantages: Moderate capacity, suitable for most conventional chemical and biological reactions. It has good controllability and stability, and can provide multiple uses in the laboratory.
2) Disadvantage: Compared to large reactors, the capacity of a reactor is relatively small, which may not be able to meet large-scale and high cost reaction processes.
3) Applicable location: Suitable for laboratories and pilot workshops in fields such as chemistry, pharmaceuticals, food, metallurgy, etc.
● 100L reaction kettle:
1) Advantages: Large capacity, suitable for large-scale, high-cost reaction processes, such as chemical, petrochemical, and other fields. At the same time, it also has good controllability and stability.
2) Disadvantages: Compared to small reactors, a 100L reactor has a larger capacity and requires larger operating space and higher costs.
3) Applicable location: Suitable for production workshops and laboratories in fields such as chemical, petrochemical, pharmaceutical, etc.
● 200L reaction kettle:
1) Advantages: Larger capacity, suitable for large-scale, high-cost reaction processes, such as chemical, petrochemical, and other fields. At the same time, it also has good controllability and stability.
2) Disadvantages: Compared to small reactors, a 200L reactor has a larger capacity and requires larger operating space and higher costs.
3) Applicable location: Suitable for production workshops and laboratories in fields such as chemical, petrochemical, pharmaceutical, etc.
● 500L reaction kettle:
1) Advantages: Large capacity, suitable for large-scale, high-cost reaction processes, such as chemical, petrochemical, and other fields. At the same time, it also has good controllability and stability.
2) Disadvantages: Compared to small reactors, a 500L reactor has a larger capacity and requires larger operating space and higher costs.
3) Applicable location: Suitable for production workshops and laboratories in fields such as chemical, petrochemical, pharmaceutical, etc.
In summary, different sizes of reaction kettles have their own advantages, disadvantages, and suitable locations. The 50L reactor is suitable for laboratories and pilot workshops, and is suitable for fields such as chemistry, pharmaceuticAls, food, metallurgy, etc; 100L and 200L reaction kettles are suitable for production workshops and laboratories, and are suitable for fields such as chemical, petrochemical, pharmaceutical, etc; The 500L reactor is suitable for large-scale and high-cost reaction processes, and is suitable for fields such as chemical and petrochemical industries.
When selecting a reaction kettle, it is necessary to choose according to specific reaction conditions and requirements.ng oil type.
Care and maintenance
Daily inspection and maintenance
Appearance inspection
Inspect reactor housing, connecting pipes, valves, and instrumentation regularly for signs of leakage, corrosion, cracking, or damage.
If any damage or abnormality is found, it should be replaced or repaired in time.
01
Cleaning and disinfection
After each use, the residual substances in the reactor should be removed in time to avoid accumulation and corrosion of the inner wall.
Removable parts should be removed periodically for thorough cleaning.
Use appropriate solvents and cleaning methods to avoid the use of chemicals to deform or contaminate the reactor.
02
Seal inspection
Check the seals of the reactor, such as gaskets, seals, etc., to ensure that they are intact and prevent leakage.
Replace aged or worn seals as needed.
03
Lubrication
Regular lubrication of the rotating parts of the reactor, such as the bearings of the agitator.
Lubricate according to the manufacturer's recommended lubrication cycle and lubricating oil type.
04
Professional maintenance and maintenance
Temperature and pressure control device calibration
Calibrate temperature, pressure and other measuring instruments regularly to ensure the accuracy of measurement data.
Electrical and control system inspection
Check the operating status of electrical wiring, sensors, and controllers.
Make sure the signal is accurate and calibrated regularly.
Mixing system inspection
Regularly check the oscillation of the mixing shaft, if the oscillation is too large, the bearing or sliding sleeve should be replaced in time.
Check the running status of the mixer to ensure that the mixing effect is good.
Heat exchange system inspection:
If the reactor is equipped with a heat exchange system, the efficiency of the heat exchanger should be checked regularly.
Clean the heat exchange surface to ensure good heat transfer performance.
Storage and custody
Storage environment:
The environment in which the reactor is stored should be dry and ventilated to avoid humidity and high temperature.
Avoid direct sunlight and vibration.
Long-term storage:
For reactors that are not used for a long time, the interior should be thoroughly cleaned and dried before storage.
Check the storage status regularly to ensure that the equipment is not damaged or corroded.
Maintenance and maintenance records
Record content:
After each maintenance, record the inspection results, found problems, and handling measures in detail.
Including cleaning time, maintenance time, replacement of spare parts and so on.
Data analysis:
Through data analysis, identify potential failure modes and optimize maintenance strategies.
Training and operation
Operator training:
Ensure that the operator understands the proper operation procedures and maintenance knowledge of the reactor.
Improve their safety awareness and emergency response capability.
Safe operation procedures:
Develop and follow safe operation procedures to ensure the safety and accuracy of the operation process.
Safety precautions
Personal Protection:
Wear appropriate personal protective equipment when operating the reactor.
Fire and explosion prevention:
Do not use open flames or smoke near the reactor.
For flammable and explosive materials, special care should be taken and corresponding fire and explosion prevention procedures should be followed.
Emergency treatment:
In the course of the experiment, if there is an emergency (such as leakage, fire, etc.), the experiment should be stopped immediately and appropriate emergency measures should be taken.
Be familiar with the emergency evacuation route and the use of emergency equipment in the laboratory.
Hot Tags: 50l reactor, China 50l reactor manufacturers, suppliers, factory, Laboratory Evaporators, SS Reactor Manufacturer, High Pressure Autoclave Reactor, Rotovap Distillation, High Pressure Stirred Reactor, High Pressure Lab Reactor
Previous
tabletop rotovapSend Inquiry
