Short Path Distillation Kit Turn Key
2. Feeding Flask Capacity: 1L-20L
3. Applications: Chemical industry, pharmaceutical industry, flavor and fragrance industry, food and beverage industry, cannabis extract, etc.
4. Turnkey Solution: Heating and cooling circulator, vacuum pump
5. Manufacturer: ACHIEVE CHEM Xi’an Factory
6. 16 years experiences on Chemical Equipment
7. CE and ISO certification
8. Professional shipping
9. One-year worry-free warranty
10. 24/7 after-sales service
Description
Technical Parameters
Short Path Distillation Kit Turn Key that includes the entire process of design, debugging, and after-sales service of short range distillation equipment. This kit is typically designed to implement the equipment required for specific processes or production processes, including distillation towers, condensers, reboilers, pumps, valves, pipelines, and control systems. This process is an efficient and mild separation process, particularly suitable for the separation and purification of thermosensitive products. Its working principle is based on the principle of molecular distillation, combined with high vacuum and special structural design, achieving efficient and continuous separation process. Widely used in chemical, pharmaceutical, food, environmental protection and other fields, especially in the production of high-purity chemicals, pharmaceutical intermediates, food additives, and waste treatment, it has significant advantages. It can effectively separate and purify the target components in complex mixtures, while maintaining their chemical stability and biological activity.
Through turnkey service, customers can obtain a complete set of short-circuit distillation kits without the need for self design and construction. The advantage of turnkey service is that it can save customers' time and resources, and ensure that the quality and performance of the equipment meet expectations.
Specifications
Glass Short Path Distillation
|
Model |
AC611-1 |
AC611-2 |
AC611-3 |
AC611-4 |
AC611-5 |
|
Barrel Diameter (mm) |
60 |
80 |
100 |
150 |
200 |
|
Feeding Rate (g/hr) |
250-500 |
500-750 |
750-1500 |
1500-3000 |
3000-5000 |
|
Feeding Flask Volume (L) |
1 |
1.5 |
2 |
2 |
5 |
|
Cooling Area of Internal Condenser (m²) |
0.15 |
0.2 |
0.3 |
0.4 |
0.5 |
|
Effective Evaporation Area (m²) |
0.06 |
0.1 |
0.15 |
0.24 |
0.35 |
|
Motor Power (W) |
90 |
120 |
120 |
120 |
200 |
|
Maximum Speed (rpm) |
500 |
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|
Distillate Receiving Flask (L) |
1L |
1L |
2L |
3L |
5L |
|
Residue Receiving Flask (L) |
1L |
1L |
2L |
3L |
5L |
|
Vacuum Level (mbar) |
≤0.001 |
||||
|
Operation Temperature |
Up to 200°C |
||||
|
Electrical Requirement |
220V 50-60Hz, 380V 50/60Hz |
||||
|
Equipment Size (L*W*H, CM) |
170*61*170 |
190*61*180 |
190*61*190 |
210*61*230 |
225*60*240 |
Short Path Distillation Kit Turn Key-Core structure and function
Mechanical positioning and sealing adjustment
Multi-directional rotation design
The rotating key usually integrates the functions of rotation and axial displacement, and is connected to the key parts of the distillation kit such as the cold trap interface, feed port, and fraction collection port through a threaded or snap-fit structure.
The rotating key of the cold trap interface needs to simultaneously meet the requirements of 360° rotation (adjusting the Angle of the condenser tube) and axial compression (ensuring that the compression rate of the fluororubber sealing ring reaches 20%-30%).
Vacuum sealing mechanism
Metal-metal dynamic sealing: The contact surface between the key and the kit is ground with high precision (surface roughness Ra≤0.4μm), and the micro-gaps are filled with vacuum grease (such as Apiezon L), and the ultimate vacuum degree can reach 10⁻³ Pa.
Emergency sealing compensation: When the vacuum degree drops sharply, the axial pressure can be increased through the fine-tuning knob of the key to temporarily restore the seal (but the worn sealing ring needs to be replaced later).
Fluid channel control
Path switching function
The multi-channel valve core inside the rotating key switches the fluid path of feeding → distillation → condensation → collection through rotation. For example:
Mode 1: Rotate the key to the "Distill" position, connect the feed pipe to the evaporation surface, and simultaneously close the residue discharge port.
Mode 2: Rotate to the "Purge" position and introduce nitrogen to clean the pipeline to prevent cross-contamination.
Dynamic flow regulation
Some high-end models are equipped with micro-scale dials (each division corresponds to a 0.1mm valve core displacement), which can precisely control the flow rate of fractions (such as 0.1-5 mL/min), meeting the separation requirements of components with different boiling points.
Quality Assurance
We set up a strict quality control system, which will carry out strict quality monitoring and management from raw material procurement, equipment manufacturing, performance testing to inspection before leaving the factory. This can ensure that the equipment delivered to customers meets the relevant standards and user needs.
ACHIEVE CHEM provide perfect after-sales service, including operation training, equipment troubleshooting, maintenance and spare parts supply. Any problems that customers encounter in the process of using the equipment can be solved in time, thus ensuring the stability and reliability of the equipment.
Our team set up an experienced technical team, which will be responsible for equipment design, manufacturing, performance testing and after-sales service. Their professional knowledge and experience can ensure that the quality and performance of the equipment meet the needs of users, and also provide efficient after-sales service.
We establish an effective user feedback mechanism to collect and handle the problems and feedback encountered by users in the use process in time. According to the user's feedback, the shortcomings of the equipment can be improved and optimized to improve the performance and user experience of the equipment.
Short-path kit is generally compact in design, small in floor space, stable and reliable in operation, and has low energy consumption and high separation efficiency. These characteristics make the investment cost and use cost of equipment lower, which can prolong the service life of equipment and improve the cost performance of equipment.
Applications
Plant Extracts
Essential Oils
These oils, derived from various plants, have a wide range of uses in aromatherapy, cosmetics, and pharmaceuticals. Short-range distillation kits can efficiently extract these oils while preserving their delicate aroma and therapeutic properties.
Active Ingredients
Many plants contain active ingredients that have medicinal or nutritional value. These kits enable the selective extraction of these compounds, ensuring high purity and efficacy.
Pigments
Natural pigments, such as those found in flowers and fruits, are highly valued in the food, cosmetic, and textile industries. Short-range distillation can gently extract these pigments without damaging their color or stability.
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 |
Animal Extracts
Biological Actives
Certain animals produce substances with unique biological activities, such as antioxidants, anti-inflammatories, and enzymes. Short-range distillation kits can be used to isolate and purify these compounds for medical or industrial applications.
Microbial Extracts
Enzymes and Metabolites
Microorganisms are rich sources of enzymes and other metabolites that have industrial applications. These kits can be used to extract and purify these compounds under mild conditions, preserving their activity and stability.
Significant Advantages
Efficiency
Short-range distillation kits offer a rapid and efficient method for extracting and purifying natural components. This reduces processing time and increases productivity.
Gentleness
The mild conditions used in short-range distillation kits minimize the risk of damaging delicate natural compounds. This ensures that the extracted components retain their full range of biological activities and properties.
Selectivity
These kits enable the selective extraction of specific compounds from complex mixtures. This is particularly important in the purification of high-value natural ingredients, where purity and specificity are critical.
Support for Natural Product Development
The ability to efficiently and selectively extract natural components provides a strong foundation for the development and utilization of natural products. This supports the growing trend towards sustainable and eco-friendly consumer goods.
The application of short-range distillation kits in natural extracts is a powerful tool for the extraction and purification of high-value natural components. These kits offer efficiency, gentleness, and selectivity, making them ideal for use in a wide range of industries. As the demand for natural and sustainable products continues to grow, the role of these kits in supporting the development and utilization of natural components will become increasingly important.
Other characteristics
Short path distillation kit turn key, based on the difference in average free path between light and heavy molecules, is used for liquid-liquid separation. Liquid materials flow and heat on the inner wall of the main evaporator, and quickly enter the gaseous state under the action of the built-in scraper. Light molecules reach the condenser and are discharged, while heavy molecules are discharged along the mixed liquid, thus achieving the separation of light and heavy components. Short range stainless steel molecular distillation, using a 304 stainless steel frame, 316 stainless steel as the main reaction component, matched with temperature control and vacuum devices, to form an overall solution. According to different materials and reaction needs, targeted and effective strategies can also be provided to achieve customized production. The short-range distillation equipment achieves efficient separation of liquid mixtures by utilizing the principle that the average free path of vapor molecules is greater than the distance between the evaporation surface and the condensation surface under high vacuum conditions, as well as the small pressure difference formed between the boiling film and the condensation surface as the driving force. This technology not only has the advantages of high separation efficiency, low energy consumption, and easy operation, but also is widely used in various fields such as petrochemicals, chemicals, pharmaceuticals, and food, providing strong technical support for industrial production.
As an advanced separation technology, short-range distillation equipment cleverly utilizes the physical properties under high vacuum conditions to achieve effective separation of liquid mixtures. In a high vacuum environment, the average free path of vapor molecules significantly increases, which means that vapor molecules can move a greater distance between two collisions. When the average free path is designed to be greater than the actual distance between the evaporation surface and the condensation surface, vapor molecules can migrate directly from the evaporation surface to the condensation surface almost unobstructed, thereby achieving an efficient distillation process.
The driving force for this process mainly comes from the small pressure difference formed between the boiling film and the condensation surface. In a short-range distiller, the liquid is heated to boiling, forming a thin boiling film. Due to the fact that the temperature of the condensation surface is much lower than that of the evaporation surface, there is a significant temperature gradient between the two, resulting in a pressure difference. This small pressure drop is enough to drive vapor molecules to quickly flow along a set path, crossing from the evaporation surface to the condensation surface for condensation.
It is worth noting that short-range distillers typically operate under extremely low pressure conditions, such as 1mbar or lower. This low-pressure environment not only helps to lower the boiling point of materials and reduce energy consumption, but also further shortens the migration path of vapor molecules and improves distillation efficiency. At the same time, in order to ensure the smooth migration of vapor molecules from the evaporation surface to the condensation surface, the short-range distiller pays special attention to the distance control between the boiling surface and the condensation surface during design, usually kept within a relatively short range to minimize heat loss and material residue.
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