Peristaltic Vacuum Pump

In the production process of fine chemicals, peristaltic pumps can be used for the precise addition and matching of various trace reagents. For example, in the preparation of catalysts, it is necessary to precisely control the amount and rate of addition of various raw materials. The high precision flow control and stability of peristaltic pumps make them ideal for this process.

The application cases of peristaltic pump in chemical reaction control are very rich. For example, in the preparation of the catalyst, the peristaltic pump can precisely control the amount and rate of addition of various raw materials, thus ensuring the quality and performance of the catalyst. In the polymerization reaction, the peristaltic pump can continuously and uniformly transport monomers and initiators, maintain the stability of the reaction system, and improve the quality and yield of the polymer.

The application of peristaltic pump in yogurt machine is mainly reflected in the filling and batching process of yogurt, and its unique working principle and advantages make it an indispensable part of yogurt machine. The following is a detailed analysis of the application of peristaltic pump in yogurt machine:

► The working principle of peristaltic pump
Peristaltic pump through the movement of one or more peristaltic wheels to achieve fluid delivery. The peristaltic wheel is made of elastic material, and when rotated, the raised part on the peristaltic pump squeezes the hose or pipe, which pushes the fluid forward. This working principle gives the peristaltic pump good anti-clogging ability, so that it can stably transport high-viscosity, particulate fluid, very suitable for yogurt and other thick liquid filling and dosing.

► The application advantages of peristaltic pump in yogurt machine
1) Quantitative delivery and precise control:
The peristaltic pump can precisely control the amount of yogurt delivered to ensure that the amount of yogurt filled each time is accurate. This is essential to ensure the quality and consistency of yogurt products.
2) Strong anti-blocking ability:
Because yogurt usually contains a certain amount of particulate matter and a high viscosity, traditional pump-type equipment is prone to blockage when handling. The peristaltic pump delivers the fluid by squeezing the hose, so it is not easy to clog and can deliver the yogurt stably.
3) Meet health standards:
The peristaltic pump adopts a non-sealing design, does not produce leakage problems, and meets the requirements of health standards in food production. At the same time, the hose material is usually in line with food grade standards to ensure that the yogurt is not contaminated during delivery.
4) Good flow adjustability:
The flow rate of peristaltic pump can be adjusted according to different production requirements to improve production efficiency. This is of great significance to meet the needs of yogurt production with different specifications and tastes.
► The specific application of peristaltic pump in yogurt machine
1) Yogurt filling:
In the filling process of yogurt, the peristaltic pump can stably transport yogurt from the storage tank to the filling head, ensuring that the amount of yogurt filled each time is accurate and uniform.
2) Ingredient control:
In the yogurt dosing process, the peristaltic pump can precisely control the amount of various additives (such as sugar, fruit, etc.) to ensure that the taste and quality of the yogurt meet the expectations.

► Case background
In order to improve the production efficiency and product quality of yogurt, a well-known dairy enterprise decided to introduce peristaltic pump technology in its yogurt production line. The company produces a wide variety of yogurt, including plain yogurt, fruit yogurt, Greek yogurt, etc., each yogurt formula and process are different, so the ingredients and filling accuracy requirements are extremely high.

► Peristaltic pump selection and application
1) Type selection:
For the high viscosity and particulate-containing characteristics of yogurt, the company chose a peristaltic pump with anti-clogging ability.
Considering the automation and intelligence needs of the production line, the peristaltic pump with intelligent control system and remote monitoring function was selected.
2) Applications:
Ingredient control: During the yogurt ingredient stage, peristaltic pumps are used to precisely control the amount of various additives (such as sugar, fruit granules, probiotics, etc.) added. By adjusting the speed and flow of the peristaltic pump, you can ensure that the amount of each additive is in line with the formula requirements, thereby improving the taste and quality of the yogurt.
3) Yogurt filling: During the filling stage of the yogurt, the peristaltic pump is used to transport the yogurt steadily from the storage tank to the filling head. Because the peristaltic pump has precise flow control capabilities, it can ensure that the amount of yogurt filled each time is accurate, avoiding quality problems caused by inconsistent filling amounts.
4) Cleaning and disinfection: After the end of the production line, the peristaltic pump is also used to transport cleaning liquid and disinfectant, cleaning and disinfection of equipment and pipes. This helps maintain hygiene standards in the production line and prevents microbial contamination and cross-contamination.
► Application effect
1) Improved production efficiency: The introduction of peristaltic pump makes the yoghurt batching and filling process more automated and intelligent, reducing the intervention of manual operation, thus improving production efficiency.
2) Improved product quality: The precise flow control of the peristaltic pump ensures that the ingredients and filling amounts of the yogurt meet the requirements of the formula, thus improving the taste and quality of the yogurt.
3) Reduced maintenance costs: The structure of the peristaltic pump is relatively simple, easy to clean and maintain. At the same time, due to its strong anti-blocking ability, it reduces the downtime and maintenance costs caused by congestion.
4) Enhance the flexibility of the production line: the peristaltic pump can adapt to different types and specifications of yogurt production needs, making the production line more flexible and diversified.
In summary, the application cases of peristaltic pump in yogurt machine show that its advantages of precise control of flow, strong anti-clogging ability, easy cleaning and maintenance make yogurt production efficiency and product quality have been significantly improved.

The advantages of the peristaltic pump application case in the yogurt production line can be summarized as follows:

► Precise flow control
The peristaltic pump can control the flow of yogurt and its additives with high precision by precisely controlling the speed and the degree of hose extrusion. This feature ensures the accuracy of each dosing and filling and avoids the problem of quality instability due to flow fluctuations. This advantage is particularly important for yogurt products that require strict control of the proportion of ingredients.

► Strong anti-blocking ability
Yogurt usually contains a certain amount of particulate matter and high viscosity, which is easy to clog when handled by traditional pump equipment. The peristaltic pump is pumped through a hose, which is not easy to block and can stably transport yogurt and its additives. This feature reduces downtime and maintenance costs due to clogging and improves the stability and reliability of the production line.

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