Peristaltic Pump Filling System
Flow range:0.0053-6000ml/min
2.Basic peristaltic pump:LabM series
Flow range:0.0053-3100ml/min
3.Industrial peristaltic pump
Speed range:0.1-600rpm
Description
Technical Parameters
The peristaltic pump filling system is a high-precision liquid delivery and filling technology based on the peristaltic pump principle. It achieves stable and continuous liquid delivery through the periodic squeezing and release of the hose by the rollers inside the pump head. This system consists of a driver, a pump head, hoses and a control system. It is applicable to fields such as pharmaceuticals, chemicals, food and environmental protection, and is particularly suitable for scenarios with high requirements for cleanliness, precision and corrosion resistance.
The filling system is widely used in food, medicine, cosmetics and other production enterprises, such as beer packaging, beverage packaging, ketchup packaging; Packaging of oral liquid, capsule and vaccine; And liquid shampoo, laundry detergent and other products in bulk filling.
The system has been widely used in many industries because of its high precision, high efficiency, strong adaptability and easy operation. With the continuous advancement and innovation of technology, this filling system will play an even more important role in the future.
Specifications
Applicable fluid
The filling system is suitable for many types of fluids, including but not limited to the following:
Such as various aqueous solutions, alcoholic solutions, beverages, etc. These fluids flow well, are easily inhaled and pushed out by peristaltic pumps, making them ideal for use with this system.
Such as syrup, jam, chocolate paste, etc. Although the viscosity of these fluids is high, the peristaltic pump can still be effectively transported and filled by means of peristaltic extrusion.
Some chemicals or drugs may be corrosive, and there are certain requirements for equipment materials. The filling uses pump heads and hoses made of corrosion-resistant materials to safely transport and fill these fluids.
The filling system can transport fluids containing solid particles of a certain diameter, as long as the diameter of these particles does not exceed a certain percentage (such as 40%) of the inner diameter of the pipe. This makes it suitable for fluids containing solid particles, such as mud and suspensions.
These fluids may deteriorate due to volatilization or oxidation during transportation, peristaltic pump filling system through the seal pump head design and rapid replacement of the pump tube function, effectively avoid material leakage and cross contamination, to ensure the quality of the fluid.
In addition, it is also suitable for oral liquid filling of various dosage forms and capacities, including oral liquid bottles, aluminum-plastic bags and other different packaging forms. At the same time, the system can switch a variety of filling methods, such as spraying, drip, filling, etc., to adapt to the special requirements of different products.
In general, the filling system plays an important role in various fluid filling fields with its advantages of high precision, good reliability and wide applicability.
Application in the food industry
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Application scenario
In the food industry, the filling system is widely used in the following scenarios:
Beverage filling: The filling of juice, tea, dairy products and other beverages is a common demand in the food industry. The system allows precise control of the amount of these beverages to be filled, ensuring that the amount of each beverage is accurate, while avoiding waste and quality problems caused by uneven filling.
Sauce packaging: ketchup, salad dressing and other sauce products are also often filled with this filling system. These sauce products have high requirements for filling accuracy and stability, and the filling can meet these requirements to ensure accurate measurement and stable product quality.
Condiment filling: soy sauce, vinegar and other condiments are also suitable for this system filling. Its high precision and stability ensure the precise measurement and consistent quality of these condiments.
Dairy products and fermented products: such as yogurt, lactic acid bacteria drinks, etc., these products have high requirements for filling accuracy and hygiene conditions, and the filling system can ensure the aseptic filling and accurate measurement of products.
Other food: If paste, honey, jam and other sticky food, as well as food containing fruit, pulp and other solid particles, the peristaltic pump filling system can also achieve accurate filling.
Advantages and benefits
The application of this filling system in the food industry brings the following advantages and benefits:
Improve production efficiency
It can realize automatic filling, reduce manual operation, improve production efficiency.
Reduce production costs
It can realize automatic filling, reduce manual operation, improve production efficiency.
Improve product quality
The filling system ensures accurate dosing and consistent quality of each bottle of food, improving product quality and consumer satisfaction.
Enhanced hygiene and safety
The filling system hose is easy to replace and sterilize, reducing the risk of contamination and enhancing food hygiene and safety.
Application in the pharmaceutical industry
Application scenario
In the pharmaceutical industry, the filling system is widely used in the following scenarios:
Oral liquid filling
The system can precisely control the filling amount of oral liquid to ensure that the dosage of each bottle of oral liquid is accurate and meets the production standards of pharmaceuticals.
01
Vaccine, serum and other biological products filling
These biological products have high requirements for filling accuracy and hygiene, and the filling system can meet these requirements to ensure product safety and effectiveness.
02
Tablets, capsules and other solid preparations coating liquid filling
The filling system can stably transport the coating liquid and ensure the uniformity and quality of the coating of solid preparations such as tablets and capsules.
03
Injection filling
The filling system is suitable for filling various injections, including water injection, powder injection, etc., to ensure that the dose of each injection is accurate.
04
Advantages and benefits
The application of peristaltic pump filling system in the pharmaceutical industry brings the following advantages and benefits:
Improve production efficiency
The filling system can realize automatic filling, reduce manual operation and improve production efficiency.
Ensure the quality of drugs
The high precision and stability of the filling system ensures the accurate dosage and consistent quality of drugs, and improves the quality and safety of drugs.
Reduce production costs
The easy cleaning and maintenance characteristics of the filling system reduce the downtime and maintenance costs of the production line, while reducing waste and defective rates, reducing production costs.
Enhance health and safety
The hose material and pump body design of the filling system meet the health requirements of pharmaceutical production, avoiding the risk of cross contamination and microbial contamination.
Case sharing
In the pharmaceutical industry, many pharmaceutical companies have successfully applied this system. For example, a pharmaceutical company uses the system to fill oral liquid, achieving high precision and high efficiency filling production. The system can accurately control the filling amount of oral liquid, ensure the accurate dosage of each bottle of oral liquid, and avoid the waste and quality problems caused by uneven filling. In addition, the system is easy to clean and maintain, reducing downtime and maintenance costs on the production line.
Application in the cosmetics industry
Application scenario
In the cosmetics industry, peristaltic pump filling systems are widely used in the following scenarios:
Liquid cosmetics filling
Such as perfume, toner, makeup remover, etc., these products have high requirements for filling accuracy and stability, and the filling system can meet these requirements to ensure accurate measurement and consistent quality of products.
Paste cosmetics filling
Such as face cream, eye cream, lip balm, etc., these products usually have a certain consistency, and the filling system can stably transport these products to ensure the smooth filling process.
Serum, emulsion and other filling
These products require high filling accuracy and aseptic conditions, and the filling system ensures aseptic filling and accurate metering of products.
Advantages and benefits
The application of filling system in the cosmetics industry brings the following advantages and benefits:
Improve production efficiency
The filling system can realize automatic filling, reduce manual operation and improve production efficiency.
Ensure product quality
The high precision and stability of the filling system ensure the accurate filling volume and consistent quality of cosmetics, and improve the quality of products and market competitiveness.
Reduce production costs
The easy cleaning and maintenance characteristics of the filling system reduce the downtime and maintenance costs of the production line, while reducing waste and defective rates, reducing production costs.
Enhanced hygiene and safety
The hose material and pump body design of the filling system meet the hygiene requirements of cosmetic production, avoiding the risk of cross-contamination and microbial contamination.
Case sharing
In the cosmetics industry, many cosmetics companies have successfully applied the system.For example, a well-known cosmetics brand uses a filling system to fill essence, achieving high precision and high efficiency filling production. The system enables precise control of the amount of essence to be filled, ensuring the exact dosage of each bottle of essence, while avoiding waste and quality problems caused by uneven filling. In addition, the system is easy to clean and maintain, reducing the downtime and maintenance costs of the production line.
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