Laboratory Box Furnace
2.Lab Box Furnace Equipment:1L-36L
3.Working Temperature can reach 1200℃-1700℃
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Description
Technical Parameters
Laboratory box-type furnace, also known as box-type experimental electric furnace or box-type resistance furnace, is a heating equipment widely used in laboratories. Its compact structure, simple operation, precise temperature control, can meet a variety of experimental needs. The equipment usually uses a box-shaped heating furnace, the furnace is equipped with heat insulation layer and thermal insulation layer, and the outside is made of steel plate bending and welding. The working principle is heating by electric current, which generates heat when the current passes through the heating element (such as resistance wire), and the heat is conducted through the furnace wall to the furnace air and the sample. The temperature inside the furnace is evenly distributed and can be flexibly adjusted to meet the needs of various experiments.
With its flexibility and versatility, laboratory box furnaces play an indispensable role in many fields. Through reasonable use and maintenance, it can give full play to its role in scientific research and help technological progress and innovation in various fields.
Specifications
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Selection of high-temperature refractory materials
The equipment works in a high temperature environment, so it is very important to choose the right high temperature refractory. These materials need to be able to withstand high temperatures, maintain structural stability, have excellent thermal shock resistance and corrosion resistance. The following is a detailed analysis of the selection of high-temperature refractory materials for the equipment:
The main types of high-temperature refractory materials
Main components: α-Al₂O₃ and a small amount of SiO₂.
Features: Excellent high temperature stability, corrosion resistance, mechanical strength and wind erosion resistance.
Application scenario: It is suitable for high temperature box type resistance furnace with high internal temperature, but it should be noted that its thermal expansion coefficient is large, easy to be cracked by thermal shock, and reinforcement measures should be strengthened.
Main component: SiO₂.
Characteristics: The coefficient of thermal expansion is relatively small, with good thermal shock resistance, but poor corrosion resistance, vulnerable to chemical attack.
Application scenario: It is suitable for high temperature box type resistance furnace with low internal temperature.
Main composition: Al₂O₃ (high purity).
Features: High temperature resistance, excellent thermal shock resistance and corrosion resistance.
Application scenario: It is suitable for box-type furnace equipment with high temperature requirement and harsh working environment.
Main components: A solid solution formed by Al₂O₃ and SiO₂.
Characteristics: Low coefficient of thermal expansion, good thermal stability and thermal shock resistance.
Application scenario: It is suitable for box-type furnace equipment that needs to withstand large thermal stress and temperature fluctuations.
Main component: SiC.
Features: High temperature resistance, excellent thermal conductivity and corrosion resistance.
Application scenario: It is suitable for box-type furnace equipment in high temperature and strong corrosion environment.
High temperature refractory selection considerations
Working temperature
Select the appropriate refractory material according to the operating temperature of the equipment.In high temperature environments, materials with better high temperature resistance should be selected, such as corundum or silicon carbide refractories.
01
Coefficient of thermal expansion
Consider the matching of the coefficient of thermal expansion of the refractory with the rest of the furnace. The mismatch of thermal expansion coefficient may lead to cracks or deformation in the furnace during heating.
02
Thermal shock resistance
The equipment will experience large temperature fluctuations in the heating and cooling process, so the selected refractory material should have good thermal shock resistance to prevent the rupture caused by rapid temperature changes.
03
Corrosion resistance
Select refractories with excellent corrosion resistance according to the corrosive gases or liquids that may exist in the laboratory.
04
Cost and maintenance
Consider the cost of refractories and how easy they are to maintain. Under the premise of ensuring performance, choose materials that are moderate in cost and easy to maintain.
05
Application examples of high-temperature refractory materials
In the equipment, the inner wall of the furnace, the furnace door, the heating element bracket and other key parts usually adopt high temperature refractory materials. For example, corundum refractorsare often used in furnace walls because of their high temperature resistance and thermal shock resistance. Because of its good thermal shock resistance and low cost, silica refractories are often used in auxiliary parts such as furnace doors.
In summary, the selection of high-temperature refractory materials for laboratory box furnaces should consider the operating temperature, coefficient of thermal expansion, thermal shock resistance, corrosion resistance, cost and maintenance and other factors. Reasonable selection and application of high temperature refractory can ensure its stable operation and accuracy of experimental results in high temperature environment.
Improvement of sealing materials
The sealing material of the equipment plays a vital role in ensuring the stability of the furnace environment, preventing heat loss and ensuring the accuracy of the experiment. With the progress of science and technology and the development of materials science, the improvement of sealing materials has become a key link to improve the performance of the equipment.
The sealing materials of traditional laboratory box furnace are mostly asbestos rope, graphite gasket or ordinary rubber sealing ring. Although these materials can meet the sealing needs to a certain extent, the following limitations are exposed during long-term use:
Limited high temperature resistance
Traditional sealing materials are easy to age and deform in high temperature environments, resulting in reduced sealing performance.
Poor corrosion resistance
In the equipment, the possible existence of corrosive gases or liquids will cause damage to the sealing material and shorten its service life.
Unstable sealing effect
Due to the limitations of the nature of the material itself, traditional sealing materials are prone to problems such as lax sealing or leakage during long-term use.
The direction of improvement of sealing materials
In view of the limitations of traditional sealing materials, the following improvements have been made to its sealing materials:

Use high temperature and corrosion resistant sealing materials
Such as high temperature rubber sealing ring, ceramic fiber rope, high temperature silicone gasket and so on. These materials can maintain stable performance at high temperatures, are not easy to age, deformation, and have good corrosion resistance.

Optimized seal structure design
The contact area and tightness between sealing surfaces are increased by means of concave and convex matching and mortise and groove structure to improve the sealing effect.
Reasonably designed compression mechanisms, such as bolts, levers, hydraulic or pneumatic devices, ensure that the sealing material can be uniformly and tightly fitted to the furnace body when closed.

Strengthen the maintenance and replacement of sealing materials
Regular inspection of sealing materials for wear, aging and damage, timely replacement of faulty parts.
Keep the sealing surface clean to avoid dust and debris affecting the sealing effect.
The improved sealing material and its advantages
The improved sealing material offers the following advantages in this device:
Improved sealing performance: High temperature and corrosion resistant sealing materials and optimized sealing structure design significantly improve the sealing performance of the equipment, reducing heat loss and gas leakage.
Extended service life: The improved sealing material has higher high temperature resistance and corrosion resistance, which can maintain a stable sealing effect for a long time and extend the service life of the equipment.
Improve the accuracy of the experiment: The stable sealing performance ensures the stability of the furnace environment and improves the accuracy and reliability of the experiment.
Reduce maintenance costs: Although the cost of the improved sealing material may be slightly higher, due to its long service life and simple maintenance, the overall maintenance cost of the equipment is reduced in the long run.

Practical application cases
Taking a brand laboratory box furnace as an example, the equipment adopts high temperature rubber sealing ring and ceramic fiber rope as sealing materials, and designs a reasonable pressing mechanism and sealing structure. After long-term use, the sealing performance of the equipment is stable and reliable, effectively reducing heat loss and gas leakage, and improving the accuracy and reliability of the experiment. At the same time, the maintenance cost of the equipment is also relatively low, which has been praised by users.
To sum up, improving the sealing material of the box furnace is of great significance to improve the performance of the equipment, prolong the service life and improve the experimental accuracy. In practical applications, the appropriate sealing material should be selected according to the specific working environment and use needs, and the optimal design and maintenance management of the sealing structure should be strengthened.
Selection of Furnace Body Materials
The choice of furnace body material is a key decision, which directly affects the performance, durability and safety of the equipment. The following is a detailed analysis of its furnace material selection:
Main furnace materials and their characteristics
Stainless steel
Advantages: Stainless steel has good corrosion resistance, high temperature resistance and mechanical strength. It can withstand a certain temperature and pressure, while not easy to rust and corrosion, suitable for a variety of experimental environments.
Application: Stainless steel furnace body is often used for handling corrosive materials or high temperature experiments.
Ceramic fibre
Advantages: Ceramic fiber has excellent heat resistance and insulation, which can effectively reduce heat loss and improve energy efficiency. At the same time, the ceramic fiber material also has good thermal shock resistance and chemical stability.
Application: Ceramic fiber furnace body is often used in high temperature heating and melting material equipment, such as ceramic fiber box furnace. Its efficient energy utilization and safety make it an important equipment in modern industry and laboratories.
Alumina ceramics
Advantages: Alumina ceramics have the characteristics of high hardness, high temperature resistance, wear resistance and so on. It can maintain stable performance at high temperatures and is not easy to deform and crack.
Application: Alumina ceramic furnaces are often used in experiments requiring extremely high temperatures, such as sintering and melting of ceramic materials.
Aluminum silicate fiber
Advantages: Aluminum silicate fiber is a kind of lightweight, high temperature resistance, thermal shock resistance good material. It has good adiabatic performance and can effectively reduce heat loss.
Application: Aluminum silicate fiber furnace body is often used for high temperature heating and high insulation performance requirements.
Material selection considerations
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The maximum temperature required for the experiment is a key factor in selecting the furnace material. Different materials have different high temperature resistance properties, so the appropriate material should be selected according to the experimental needs.
If the experimental material is corrosive, materials with good corrosion resistance should be selected, such as stainless steel.
Highly efficient insulation materials such as ceramic fibers can significantly reduce heat loss and improve energy efficiency. These materials are ideal for experiments that require long periods of high temperature heating.
The cost of different materials varies greatly. When selecting furnace body materials, reasonable choices should be made according to budget and equipment specifications to balance performance and cost.
The choice of furnace material should also consider its safety. For example, ceramic fiber materials have a low thermal conductivity and a relatively low surface temperature even at high operating temperatures, thus reducing the risk of burns.
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