Short Path Condenser
Example: The specification list of distillation for CBD
(1) Laboratory Test (<20L)
NCF-10A, NCF-20A, NCF-30A, NCF-50A
(2) Pilot Production (20L<100L)
NCF-100, NCF-200
(3) Industrial Production (100L<300L)
NCF-500
2. Customization
The details pls download The Request List of Short Path Distillation
(1)Design support
(2) Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost
(3) Share the advanced purifying technology with you
(4) Supply the high quality chemicals and analysis reagent
(5) We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance
(1) CE and ISO certification Registered
(2) Trademark: ACHIEVE CHEM(since 2008)
(3) Replacement parts within 1-year for free
Description
Technical Parameters
Short path condenser, also known as a Fractionating Condenser or a Short Path Distillation Apparatus, is a specialized piece of laboratory equipment designed for highly efficient and precise distillation of heat-sensitive, volatile, or low-boiling point liquids. It operates under reduced pressure, typically in the millibar range, to lower the boiling point of the substances being distilled, minimizing the risk of thermal degradation or loss of desired components. The key feature lies in its unique design, which consists of a closely spaced heating coil and a condensation surface, allowing for a very short distance for the vapor to travel from the evaporation point to the condensation point. This short path minimizes the time the vapor is exposed to higher temperatures, preserving the integrity of heat-labile compounds.
Introduction
Laboratory SPD for CBD
NCF-10A NCF-50A
PID (Process & Instrumentation Drawing) CAD(Computer Aided Design)
Pilot SPD for CBD
NCF-100 CAD(Computer Aided Design)
Industrial SPD for CBD
Applications & Cases
1. Air conditioning system: In an air conditioning system, refrigeration equipment is one of the core components. Shortpath condenser is an important component of refrigeration equipment. It can cool indoor air and reduce humidity, providing a comfortable environment for people. Shortpath condensers are required for air conditioning systems in large buildings, public places, and homes.
2. Freezing and refrigeration field: Shortpath condensers are also widely used in the field of freezing and refrigeration. It can freeze and preserve food, medicine, and other items, extending their shelf life. Meanwhile, in industrial production, shortpath condensers are also used in the refrigeration process to provide a stable refrigeration environment for various production equipment.
3. Petrochemical industry: The petrochemical industry requires a large number of refrigeration equipment to maintain the stable operation of the production process. Shortpath condensers are widely used in the petrochemical industry due to their high efficiency and reliability. For example, in processes such as petroleum refining and chemical production, shortpath condensers are required to provide a stable refrigeration environment.
4. Food processing industry: The food processing industry requires a large number of refrigeration equipment to preserve the freshness and taste of food. Shortpath condensers can provide a stable low-temperature environment, ensuring the quality and taste of food. Shortpath condensers are required in the processing of meat, vegetables, fruits, and other food products.
5. Medical field: The medical field also requires a large number of refrigeration equipment to provide a stable low-temperature environment. For example, in the laboratory, it is necessary to use a shortpath condenser to store samples and reagents; In the operating room, it is necessary to use a shortpath condenser to provide a stable low-temperature environment and ensure the smooth progress of the surgery.
6. Scientific experiments: In scientific experiments, it is often necessary to use a low-temperature environment to study the properties and changes of substances. Shortpath condensers can provide a stable low-temperature environment and have high refrigeration efficiency, making them one of the important equipment in the field of scientific experiments.
Components
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Evaporator:
The evaporator is the core component of a shortpath condenser, which uses refrigerant to absorb heat and convert it into steam. The design of the evaporator needs to consider factors such as heat transfer area and heat transfer coefficient to ensure that the refrigerant can fully absorb heat.
Compressor:
The compressor is an important component of the shortpath condenser, responsible for sucking refrigerant from the evaporator and compressing it to a high-pressure state. The selection of compressors needs to be based on actual needs to ensure their efficiency and stability.
Condenser:
The condenser is another core component in the shortpath condenser, responsible for releasing heat from the refrigerant under high pressure and converting it into liquid. The design of the condenser needs to consider factors such as heat transfer area and heat transfer coefficient to ensure that the refrigerant can fully release heat.
Expansion valve:
The expansion valve is another important component of the shortpath condenser, responsible for converting high-pressure refrigerant into a low-pressure state, so that it can return to the evaporator for circulation. The selection of expansion valves needs to be based on actual needs to ensure their stability and reliability.
Shell:
The shell is the shell of a shortpath condenser, usually made of high-quality steel plates welded together. There are partitions inside the shell, which divide the condenser into multiple cooling sections to better control the cooling process of the refrigerant. The design of the shell needs to consider factors such as strength, corrosion resistance, and insulation performance.
Heat exchange tube:
The heat exchange tube is the core component of a shortpath condenser, usually made of copper or steel pipes. The refrigerant flows inside the heat exchange tube and the cooling water flows outside. The refrigerant flows inside the heat exchange tube and transfers heat to the cooling water through heat exchange with the cooling water. The heat transfer efficiency of heat exchange tubes is one of the key factors affecting the performance of shortpath condensers.
Head:
The head is the inlet and outlet connection component of a shortpath condenser, usually made of the same material as the shell. The design of the head needs to consider factors such as sealing performance and connection method.
Other accessories:
The shortpath condenser may also be equipped with some other accessories, such as temperature sensors, pressure gauges, valves, etc., to facilitate monitoring and control of the operating status of the condenser.
Insulation layer:
In order to reduce heat loss and improve the efficiency of the condenser, a layer of insulation layer is usually wrapped on the outer surface of the shell. The insulation layer is usually made of materials such as asbestos and silicate. The design of insulation layer needs to consider factors such as insulation performance, corrosion resistance, and environmental performance.
Brackets:
In order to support the entire condenser, some brackets are usually installed. The bracket is usually made of angle steel or channel steel and fixed to the shell by welding or bolt connection. The design of the bracket needs to consider factors such as strength, stability, and anti-corrosion perform.
Design Features
The short path condenser, a specialized piece of equipment utilized in various industries, particularly those involving high-purity chemical processing and distillation, excels in its efficiency by leveraging the principles of reduced vapor travel distance and optimized heat transfer. Its unique design minimizes the path that vapor molecules must traverse before condensing, significantly enhancing condensation rates.
By keeping the distance between the evaporator and condenser surfaces minimal, heat loss is drastically reduced, allowing for a more efficient use of energy. This efficiency translates into quicker and more complete condensation of volatile compounds, even those with extremely low boiling points. Additionally, the ability to operate under vacuum conditions further promotes the efficient separation of components by lowering their boiling temperatures, thereby minimizing thermal degradation and enhancing product purity.
Overall, the high efficiency stems from its meticulous design that maximizes heat transfer, minimizes vapor travel time, and allows for precise temperature control. This not only saves energy but also ensures the highest levels of product quality, making it an invaluable tool for industries requiring delicate and pure end-products.
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