Food Dehydrator Freeze Dryer
(a)10 series
Lab Scales Desktop(Freeze-dried material 1.5-2KG)
(b)12 series
Lab Scales Vertical(Freeze-dried material 2KG)
(c)18 series
Scientific Research Scales(Freeze-dried material 3KG)
2.Pilot Freeze Dryer:
0.2m²/0.3m²/0.5m²/1m²/2m²/---Pilot Scales(Freeze-dried material 3KG-20KG)
3.Industrial Freeze Dryer:
5㎡/10㎡/20㎡/30㎡/50㎡/100㎡/200㎡/300㎡(Freeze-dried Weight 5T~60T)
4.Customization: set up the specifications you need
(a)Freeze-dried Area
(b)Freeze-dried Weight
(c)Freeze-dried Material
(d)Interlayer Quantity/Size
(e)Cold Trap Temperature
Description
Technical Parameters
A food dehydrator freeze dryer, also known as a vacuum freeze-drying machine, is a piece of equipment that utilizes the sublimation principle to stabilize and dry food materials. This process involves freezing the food material into a solid state and then sublimating the water content from the solid state into a gaseous state under vacuum conditions, thereby removing moisture and preserving the material.
At present, there are a variety of brands and models of food dehydration freeze-dryer on the market, and the price varies depending on the brand, model, capacity and other factors. When purchasing, consumers should make choices according to their needs and budgets. At the same time, with the progress of science and technology and the expansion of the market, the performance and price of food dehydration freeze dryers are also constantly optimized and improved.
The precautions for the use of food dehydrator freeze dryer involve many aspects such as preparation before operation, sample handling, operation process, operation precautions, and maintenance. Only by strictly adhering to these precautions can we ensure the normal operation of the equipment, improve production efficiency and guarantee product quality.
Specification Table
Electric Heating
Silicone Oil Heating
Applications
The freeze-dried phytolacca powder produced by the Food Dehydrator Freeze Dryer has a wide range of applications in many fields.
I. Application Areas
Health food and nutritional supplements
Freeze-drying phytoextract powder retains a variety of active ingredients in plant raw materials, such as polysaccharides, proteins, vitamins, minerals, etc., which can be used as raw materials for health food and nutritional supplements.
For example, Aloe Vera freeze-dried powder and Lycium barbarum freeze-dried powder have a variety of effects such as laxative, immunity enhancement, beauty whitening and so on.
Food & Beverage
Freeze-dried phytoextract powder has good water solubility and taste, and can be used in a variety of food and beverages, such as solid beverages, dairy products, convenience foods, condiments and so on.
For example, freeze-dried lemon powder can be used to make juice drinks, jam, fruit powder, etc., which increases the taste and nutritional value of food.
Medicine and Cosmetics
Certain plant extracts have medicinal value and can be used as raw materials for making medicines or cosmetics.
Freeze-drying technology can maximize the retention of the biological activity of these active ingredients and improve the quality and efficacy of the products.
2. Application Advantages
Preservation of active ingredients
Freeze-drying technology is able to quickly freeze plant materials at low temperatures, and then sublimate the water in a vacuum environment, thus maximizing the retention of active ingredients in plants.
Improve stability
The very low moisture content of freeze-dried plant extract powder improves its stability, extends shelf life and reduces the chance of contamination.
Easy storage and transportation
Freeze-dried plant extract powder is easy to store and transport because of its loose form and virtually unchanged color.
Versatile applications
Lyophilized phytolithic powder can be customized according to different needs, such as different plant species, different concentrations, different particle sizes, etc., to meet diversified application needs.
Examples of specific products
Aloe vera lyophilized powder
Adopting natural aloe vera as raw material, processed by freeze-drying technology.
It is rich in rhodopsin, polysaccharide, protein, enzymes, vitamins, trace elements, amino acids and so on.
It has various effects such as promoting peristalsis, laxative, improving constipation, deep detoxification, anti-ulcer, anti-inflammatory and detoxification, and improving immunity.
Lemon Freeze-dried Powder
It is made of high quality lemon and processed by freeze-drying technology.
It maintains the original flavor of lemon itself and contains a variety of nutrients.
The powder form has good fluidity, good taste, good water solubility and easy to be preserved.
It can be used to make health food raw materials, health nutritional products, baby food and so on.
Lycium barbarum freeze-dried powder
Lycium barbarum polysaccharide is the most important active ingredient in wolfberry.
Lycium barbarum lyophilized powder retains a variety of active ingredients such as lycium barbarum polysaccharide.
It has various effects such as promoting immunity, anti-aging, anti-tumor, scavenging free radicals, anti-fatigue, anti-radiation and so on.
Preservation of Fruits and Vegetables
Food freeze-dryers are widely used to preserve fruits and vegetables, extending their shelf life significantly. By removing moisture through the freeze-drying process, these machines help retain the nutritional value, color, aroma, and taste of the produce. Freeze-dried fruits and vegetables can be stored for long periods without refrigeration, making them ideal for emergency food supplies or long-term storage.
Production of Convenience Foods
The food industry often employs freeze-dryers to produce convenience foods such as instant noodles, soups, and meals. Freeze-drying allows these products to be quickly reconstituted with water, providing consumers with a fast and easy meal option. The dried foods retain their original flavor and texture, ensuring a high-quality end product.
Pet Food Production
Freeze-dryers also play a crucial role in the production of pet foods. Pet owners increasingly demand high-quality, natural foods for their companions. Freeze-dried pet foods, such as meat, fish, and poultry, offer excellent nutritional value and a long shelf life. These products are often preferred over canned or kibble due to their superior palatability and digestibility.
Health and Wellness Products
In the health and wellness industry, food freeze-dryers are used to produce various health supplements and products. For example, freeze-dried fruits and vegetables can be ground into powders, which are then used in smoothies, shakes, or as dietary supplements. Freeze-drying preserves the nutrients and bioactive compounds present in these foods, enhancing their health benefits.
Traditional Chinese Medicine (TCM)
In the field of TCM, freeze-dryers are preferred for drying herbs and medicinal plants. The freeze-drying process minimizes the loss of active ingredients and preserves the efficacy of the herbs. This is crucial in maintaining the quality and potency of TCM products.
Culinary Applications
Freeze-dried foods are also finding their way into the culinary world. Chefs and cooks use freeze-dried fruits, vegetables, and herbs to add unique flavors and textures to their dishes. The intense flavors and aromas of freeze-dried foods make them ideal for creating innovative and exciting culinary experiences.
Applications in Health Care Products
our business partner
Shandong Tianyin Biotechnology Co., Ltd.
Shandong Tianyin Biotechnology Co., Ltd. is a key leading enterprise in agricultural industrialization in Shandong Province, a high-tech enterprise supported by the National Agricultural Development Office, and a natural plant pigment engineering technology research center in Shandong Province. With strong R&D capabilities and technological innovation capabilities, it is a national specialized, specialized, and new small giant enterprise.
Amid the booming development momentum of the recombinant collagen market, the focus of competition on the track has been changing, and behind this phenomenon are upstream brands' continuous attempts and breakthroughs in product safety and effectiveness.
Based on this, the technical iteration of recombinant collagen is currently focused on two aspects. On the one hand, it is necessary to continuously improve the support and long-term effect, and the types of collagen supplements are more multi-dimensional and perfect. On the other hand, it is focused on how to make collagen more pure and It has high activity and is more stable and safe and compliant.
Collagen agents on the market are mainly divided into three categories: solution, freeze-dried powder, and freeze-dried fiber. Most common solutions involve multiple normal temperature operations before sterilization, which can easily lead to an increase in the probability of inactivation and sensitization. ; The preparation process of freeze-dried powder or the excipients added may cause sensitization; compared with the former two, freeze-dried fiber has many advantages in terms of safety, purity, activity and accuracy.
In the document "Analysis of the Application of Freeze-Drying Technology in Pharmaceutical Production" 1, the "importance of freeze-drying technology" is introduced. For example, vacuum freeze-drying technology is a key link in the production of freeze-dried vaccines and has great influence on the safety of vaccines. Precision and effectiveness play a vital role. Products that have been lyophilized are more accurate when applied and dissolve very quickly. The most significant feature is that it improves the quality of the drug and can also Extend the storage time of medicines.
Therefore, freeze-dried fiber technology has increasingly become an important trend in the cutting-edge application of recombinant collagen. Its improvement and innovation determine the quality of recombinant collagen products to a certain extent.
Suitable for food dehydrator freeze dryer drying food
Fruits:
Common such as banana, apple, strawberry, yellow peach, durian, litchi, longan, peach, cherry, pear, orange, cantaloupe, pineapple and so on. These fruits are freeze-dried to retain their original taste and nutrients while being easy to store and carry around.
Vegetables:
Including mushrooms, peppers, ginger, garlic, carrots, mushrooms, asparagus, celery, green beans, Dutch beans, peas, tomatoes, cabbage, spinach, Onions, corn, etc. Freeze-dried vegetables not only retain their color and shape, but also retain most of their nutrients.
Meat:
Such as chicken, duck, pork, beef, lamb and so on. Freeze-dried meats retain their freshness and taste for a long time, making them ideal for outdoor adventures, military operations, and more.
Seafood:
Including fish, shrimp, shrimp, kelp, sea cucumber, oyster, shellfish, etc. Freeze-dried seafood can maintain its original delicious taste and nutritional value, while extending the shelf life.
Convenience food category:
Such as convenient freeze-dried noodles, boxed meals, baby food, travel food, military food, etc. After freeze-drying, these foods are not only easy to carry and store, but can also be quickly rehydrated and eaten when needed.
Condiments:
Such as soup, jam, spices, Onions, ginger, garlic and so on. Freeze-dried condiments retain their original flavor and aroma and are ideal for the cooking process.
Beverage Category:
Such as instant freeze-dried coffee, instant tea and so on. These beverages are freeze-dried and quickly dissolve in water, restoring their original taste and flavor.
Chinese Herbal Medicine:
Such as ginseng, cordyceps, yam and so on. Freeze-dried Chinese herbs retain their potency and nutrients while being easy to carry and store.
Nutrition Category:
Such as honey, royal jelly, turtle, turtle and so on. These nutrients are freeze-dried to retain most of their nutrients and active substances.
Pet Food:
Such as freeze-dried chicken breast, freeze-dried quail, freeze-dried duck, etc. These pet foods meet your pet's nutritional needs while being easy to carry and store.
Air cooling unit maintenance
Check and clean regularly
External cleaning
Regularly clean the dust and dirt outside the air-cooled unit, especially the heat sink and fan blades, to ensure a good heat dissipation effect. You can use a vacuum cleaner or a soft cloth to clean and avoid using corrosive cleaners.
Internal inspection
Regularly open the inside of the air-cooled unit for inspection, clean up the dust and debris inside, and ensure the smooth flow of the air duct.
Fan maintenance
Fan blade check
Check whether the fan blade is intact, deformed or damaged, and replace it in time if necessary.
Fan motor inspection
Check the operating status of the fan motor to ensure that the motor has no abnormal sound and vibration, and the motor bearings are well lubricated.
Fan belt inspection
For units with fan belts, check the tightness and wear of the belts, and adjust or replace them in time.
Heat sink maintenance
Heat sink cleaning: regularly clean the dust and dirt on the heat sink to keep the heat sink clean and smooth.
Heat sink check: Check whether the heat sink is deformed or damaged, and replace it in time if necessary.
Electrical system inspection
Electrical components inspection: Check the electrical components of the air cooling unit, such as wires, plugs, switches, etc., to ensure that the connection is firm, no loose or damaged phenomenon.
Electrical parameter monitoring: Regularly monitor the electrical parameters of the air cooling unit, such as voltage, current, etc., to ensure that it is within the normal range.
Temperature and pressure monitoring
Temperature monitoring: Regularly monitor the operating temperature of the air-cooled unit to ensure that it is within the normal range. If the temperature is too high, the cause should be identified and treated.
Pressure monitoring: For the pressure sensor and pressure gauge in the air-cooled unit, it is necessary to check its accuracy and sensitivity regularly to ensure that it can accurately reflect the operating status of the unit.
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