Vulcan Box Furnace
2.Lab Box Furnace Equipment:1L-36L
3.Working Temperature can reach 1200℃-1700℃
***Price List for whole above, inquire us to get
Description
Technical Parameters
The main components of the vulcan box furnace include the shell, the internal heating source, the insulation material, the temperature control system and the exhaust system. Among them, the shell is usually made of steel plate or stainless steel plate, and the outer surface is coated with high-temperature paint to prevent corrosion and oxidation; The internal heating source is composed of heating tube, resistance wire and other components, which is used to convert energy into heat energy; The heat insulation material is made of high temperature ceramic fiber, aluminum silicate felt and other materials to ensure that the temperature inside the furnace body will not be lost to the outside; The temperature control system is composed of temperature controller, thermocouple, relay and other components, which is used to monitor and control the temperature in the furnace. The exhaust system consists of fans, pipes and exhaust ports for the exhaust gas produced in the oven.
Vulcanization box furnace is widely used in vulcanization process of rubber, plastics, coatings, electronics and other industries. By curing, the strength, wear resistance and corrosion resistance of the material can be improved, thus extending the service life of the material. For example, in the production of rubber products, conveyor belts, tires, insulation materials and other products, vulcanized box furnaces play a crucial role.
Specifications
|
|
|
Scope of application
The scope of application of vulcan box furnace is quite wide, mainly used in the industry where the material needs to be vulcanized. The following is the main scope of application of the vulcanized box furnace:
Rubber industry
Vulcanized box furnace is the key equipment in the production process of rubber products, which is used for vulcanizing various rubber products, such as tires, conveyor belts, rubber hoses, rubber sheets, etc. By curing, the strength, wear resistance, corrosion resistance and service life of rubber products can be improved.
01
Plastics Industry
In the plastics industry, vulcanized box furnaces are used to vulcanize materials such as thermoplastic elastomers (TPE) and thermosetting plastics such as phenolic resins. Vulcanization can give these materials better physical properties and chemical stability.
02
Wire and cable industry
The outer skin of wire and cable is usually made of rubber or plastic, and these materials also need to be cured during the manufacturing process. Vulcanized box furnaces can provide the required temperature and pressure conditions to ensure the quality and service life of wire and cable sheathing.
03
Other Industries
In addition to the above industries, the vulcanized box furnace is also suitable for other areas that need to be vulcanized, such as the production of rubber products such as seals, shock absorbers, and rollers.
04
The reason why the vulcanization box furnace can be widely used in these industries is mainly due to its precise temperature control, uniform heating conditions and efficient vulcanization treatment capacity. These characteristics make the vulcanized box furnace become an important tool to improve product quality, reduce production costs and improve production efficiency.
In addition, with the advancement of science and technology and the development of the industry, vulcanized box furnaces are also constantly upgrading and innovating. The new vulcanization box furnace uses more advanced heating elements and insulation materials to further improve energy efficiency and vulcanization effect. At the same time, the intelligent control system also makes the operation easier and more efficient. These innovations and developments have enabled the vulcanized box furnace to be applied in a wider range of fields and promoted the continued development of related industries.
Peculiarity
Precise temperature control:
The vulcan box furnace is equipped with an advanced temperature control system, which can monitor and precisely adjust the temperature in the furnace in real time to ensure that the vulcanization process is carried out within the set temperature range.
The temperature fluctuation is small and the stability is high, which is conducive to improving the quality and performance of vulcanized products.
Uniform heating conditions:
The distribution of heating elements in the furnace is reasonable, ensuring the uniform distribution of temperature in the furnace, avoiding the occurrence of local overheating or unvulcanized phenomenon.
The heating elements are usually made of high-quality materials, with a long service life and stable heating performance.
Efficient vulcanization:
Vulcanization box furnaces can quickly reach the desired vulcanization temperature and maintain stable heating conditions throughout the vulcanization process.
High vulcanization efficiency, can shorten the vulcanization cycle, improve production efficiency.
Compact structure, small footprint:
Vulcanized box furnaces are usually compact in design, small in footprint and easy to install and move.
The sealing of the furnace door is good, which can effectively prevent heat loss and external gas intrusion, and improve the thermal efficiency and safety of the equipment.
Easy to operate and maintain:
The vulcanized box furnace is equipped with a user-friendly operation interface, and the user can easily set the temperature, time and other parameters by touch screen or button.
The equipment has a variety of alarm and protection functions, such as overtemperature alarm, short circuit protection, etc., to ensure the safe operation of the equipment.
Easy maintenance, easy to clean and replace heating elements and other components.
Strong adaptability and wide application:
Vulcanized box furnace can be applied to vulcanized products of different specifications and materials, such as rubber products, plastic products, wire and cable.
By adjusting the process parameters, it can meet the vulcanization needs of different customers and has a wide range of applicability.
Energy saving and environmental protection:
The vulcanized box furnace uses advanced heat insulation materials and sealing technology to reduce heat loss and environmental pollution.
The equipment produces less noise and exhaust gas during operation, which meets the requirements of environmental protection.
In summary, the vulcanization box furnace has the characteristics of precise temperature control, uniform heating conditions, efficient vulcanization treatment, compact structure, easy operation, strong adaptability, energy saving and environmental protection. These characteristics make the vulcanization box furnace play an important role in the vulcanization process, which is helpful to improve product quality, reduce production cost and improve production efficiency.
Advantage
 |
 |
 |
Improve vulcanization efficiency and quality
The vulcan box furnace can quickly reach and maintain the required vulcanization temperature to ensure the efficient vulcanization process.
The temperature distribution in the furnace is uniform, avoiding the problem of local overheating or unvulcanized, thus improving the quality and consistency of vulcanized products.
Precise temperature control
The advanced temperature control system can monitor and precisely adjust the temperature in the furnace in real time to ensure that the vulcanization process is carried out within the set temperature range.
This helps to reduce the influence of temperature fluctuations on the performance of vulcanized products and improve the stability and reliability of products.
Energy saving and environmental protection
The vulcanized box furnace uses efficient heating elements and insulation materials to reduce energy consumption and heat loss.
The equipment has low noise and less exhaust emissions during operation, which meets the requirements of environmental protection and helps to reduce the operating costs and environmental burden of enterprises.
Easy and intelligent operation
The vulcanized box furnace is equipped with humanized operating interface and intelligent control system, which makes the operation more simple and efficient.
Users can easily set parameters such as temperature and time through the touch screen or button, and monitor the status of the vulcanization process in real time.
Strong adaptability
Vulcanized box furnace can be applied to vulcanized products of different specifications and materials, such as rubber products, plastic products, wire and cable.
By adjusting the process parameters, it can meet the vulcanization needs of different customers and has a wide range of applicability.
Increase productivity and reduce costs
The vulcanization box furnace can quickly complete the vulcanization process, shorten the production cycle and improve the production efficiency.
Precise temperature control and uniform heating conditions help to reduce the rate of defective products, reducing production costs and waste.
Safe and reliable
The vulcanized box furnace is equipped with a variety of alarm and protection functions, such as overtemperature alarm, short circuit protection, etc., to ensure that the equipment works in a safe operating state.
The sealing of the furnace door is good, which can effectively prevent heat loss and external gas intrusion, and improve the safety and stability of the equipment.
To sum up, the vulcanization box furnace in the vulcanization process shows the improvement of vulcanization efficiency and quality, accurate temperature control, energy saving and environmental protection, simple and intelligent operation, strong adaptability, improve production efficiency and reduce costs and safety and reliability. These advantages make the vulcanized box furnace the preferred equipment in related industries, which helps to enhance the competitiveness and market position of enterprises.
Precautions for use
Preparation before operation
Check the equipment
Before operation, you should carefully check whether the appearance of the vulcanized box furnace is intact, whether the power cord is tightly connected, and whether the temperature control device and the combustion device are normal.
Safety protection
Operators must wear protective gloves, goggles and other personal protective equipment to prevent burns and chemical spills.
Clean the furnace: ensure that there is no foreign matter in the furnace to avoid causing danger during the heating process.
The operation process
Setting parameters
According to the requirements of vulcanized products, set the temperature and heating time of vulcanized box furnace reasonably.
Monitoring temperature
During the heating process, the operator must always pay attention to the temperature change in the furnace, adjust the combustion and ventilation equipment in time, and ensure that the temperature is controlled within the set range.
Avoid overtemperature
If the device is equipped with an overtemperature alarm function, it should be checked regularly to see if the function is normal. Once the overtemperature alarm is triggered, the heating should be stopped immediately and the cause should be found.
Do not store dangerous goods
Do not store inflammable, explosive, combustible chemicals and other dangerous goods near the vulcanized box furnace to avoid fire.
Post-operation processing
Natural cooling
After the end of the experiment or production, let the vulcan box furnace cool naturally to a safe temperature and then open the furnace door to take out the sample.
Clean the furnace
After taking out the sample, the residue and materials in the furnace should be cleaned in time to keep the furnace clean.
Restore Settings
Ensure that all Settings have been restored to their initial state for next use.
Daily maintenance and maintenance
Regular inspection
Regularly check whether the contact of the electrical connection part of the temperature control system is good, and whether the connection points of the heating elements are tight.
Baking treatment
When the furnace is used or not used for a long time, it should be baked at a certain temperature (such as 120 ° C and 300 ° C) to avoid cracking the furnace.
Avoid direct contact
During operation, do not touch the equipment and pipes in the furnace to avoid burns or other accidental personal injury.
Replacement and repair
When the device is found to be defective or damaged, it should be replaced or repaired in time to ensure the normal operation and safe operation of the device.
In summary, the vulcanized box furnace needs to pay attention to many aspects such as pre-operation preparation, operation process, post-operation treatment, and daily maintenance and maintenance when in use. These considerations help to ensure safe operation, improve equipment life and ensure the quality of vulcanized products.
Hot Tags: vulcan box furnace, China vulcan box furnace manufacturers, suppliers, factory, 1l Short Path Distillation Kit, Hydrothermal Autoclave Reactor With Teflon Chamber 100ml, Rotary Distillation, Double Glass Reactor, Hydrothermal Synthesis Reactor, Complete Short Path Distillation Kit
Previous
Gas Furnace Collector BoxNext
Electric Box FurnaceSend Inquiry
