Tubular Centrifuge Machine
Description
Technical Parameters
Tubular centrifuge machine, as a key separation equipment, occupies a pivotal position in many industrial fields. The centrifugal force generated by high-speed rotation can efficiently separate different components in the mixed material, providing strong support for the purification, concentration and other process steps of the product. By using this machine to separate solid impurities in liquids, the effect of clarification can be achieved. Used for separating various difficult to separate suspensions. Especially suitable for solid-liquid separation with low concentration, high viscosity, fine solid particles, and low solid-liquid density. Solid phase should be removed after shutdown.
Micro centrifugal technology
Tubular centrifuge are mainly divided into GF series and GQ series, which have certain differences in structure, working principle, and application fields. The following is a detailed introduction:

GF series tubular centrifuge
Characteristics and Applications
Liquid liquid separation and three-phase separation: GF series cetifuges are suitable for separating two immiscible liquids or liquid-liquid solid three-phase separation containing a small amount of solid impurities. It has a high separation factor and can effectively handle emulsions with small density differences, such as transformer oil dehydration and dewaxing, biodiesel purification, coal tar purification, etc.
Widely used: In the fields of biological products, edible oil processing, sewage treatment, etc., GF series cetifuges are used for whole blood separation of plasma and blood cells, syrup clarification, oil-water separation and other processes.
GQ series tubular centrifuge
Characteristics and Applications
Solid liquid separation: GQ series cetifuges are specifically designed for clarifying suspensions with small solid particles, low concentration, and high viscosity. Its drum design can handle materials with small solid-liquid density differences, such as removing impurities from traditional Chinese medicine oral liquids and purifying lubricating oils.
Efficient clarification: In industries such as biomedicine, chemical engineering, and beverages, GQ series cetifuges can replace traditional filtration equipment and achieve high-purity liquid extraction.

The working process of tube centrifuge
A tubular centrifuge machine is a device that uses centrifugal force to achieve material separation. It generates strong centrifugal force through a high-speed rotating drum, causing different components in the mixture to separate into layers due to density differences. Its working principle is based on centrifugal settling or centrifugal filtration mechanism, and it is widely used in fields such as chemical engineering, pharmaceuticals, food, and environmental protection. Correctly mastering the workflow of a tube centifuge is crucial for ensuring separation efficiency and extending equipment lifespan.
Equipment inspection
Confirm that all components of the cetifuge are undamaged and the fasteners are not loose.
Check if the power connection is correct and if the voltage is stable.
Ensure that key components such as the drum and rotor are clean and free of foreign objects.
Material Preparation
Choose the appropriate cetifuge tube or drum according to the separation requirements.
Material pretreatment: For liquids with high viscosity, the viscosity needs to be reduced by heating or dilution; For suspensions with high solid content, it is recommended to perform pre clarification first.
Parameter setting
Set parameters such as rotational speed, centrifugation time, temperature, etc. based on the characteristics of the material. For example, when separating blood cells, the speed is usually set at 3000-4000 rpm for 10-15 minutes.
No load start
Start the motor to bring the drum to the set speed. No load starting can avoid vibration caused by uneven material distribution.
Loading materials
Slowly add the preprocessed material into the drum, paying attention to controlling the feeding speed to prevent overload.
Parameter monitoring
Real time monitoring of parameters such as speed, temperature, and vibration to ensure they are within normal ranges.
Observe the liquid flow rate and clarity at the outlet to determine the separation effect.
exception handling
If abnormal vibration or noise is found, the machine should be stopped immediately for inspection.
If the liquid at the outlet is turbid, it may be due to insufficient rotation speed or uneven material distribution, and parameters need to be adjusted or reloaded.
Shutdown operation
Close the feed valve, wait for the material in the drum to be emptied, and gradually reduce the speed until the machine stops.
After stopping the machine, wait for the drum to cool naturally and avoid direct contact at high temperatures.
Cleaning and maintenance
Dismantle the drum and remove sediment and residual materials.
Use neutral cleaning agents to clean the drum and cetifuge chamber, avoiding the use of corrosive solvents.
Check vulnerable parts such as sealing rings and bearings, and replace them if necessary.

Case 1: Blood Separation
A hospital uses a tube cetrifuge to separate blood cells from plasma. The operation process is as follows:
Preparation: Select sterile cetifuge tubes, set the speed to 3500 rpm, and wait for 12 minutes.
Start: After starting with no load, slowly add anticoagulant blood.
Monitoring: Observe the interface between the plasma layer and the cell layer to ensure clear separation.
Shutdown: After separation is complete, remove the centifuge tube and collect plasma and cells.
Case 2: Purification of Lubricating Oil
A certain chemical plant uses GQ series tubular centifuges to purify lubricating oil. The operation process is as follows:
Preparation: Preheat the lubricating oil to 60 ℃ to reduce viscosity.
Start: Set the speed to 5000 rpm for 20 minutes.
Monitoring: Detect the transparency of the liquid at the oil outlet and determine the purification effect.
Shutdown: After separation is completed, discharge the waste residue and clean the drum.
Comparison with other centrifuges

(1) Comparison with disc centrifuge
Disc centrifuge and tubular centrifuge machine have similarities in their working principles, both using centrifugal force for separation, but there are differences in structure and application. The drum of a disc centifuge is equipped with a set of stacked disc-shaped components, leaving a small gap between the discs. The suspension (or emulsion) is fed into the drum through a feed pipe located at the center of the drum. When the suspension (or emulsion) flows through the gaps between the discs, solid particles (or closed phase liquid) settle onto the discs under the action of the cetifuge, forming sediment (or dense layer).
The sediment slides along the surface of the disc and separates from it, accumulating in the largest diameter part of the drum. The separated liquid is discharged from the outlet of the drum. Disc cetifuge is suitable for separating emulsions and suspensions containing small amounts of solid particles. It has the characteristics of large processing capacity and high separation efficiency, but its structure is relatively complex, and cleaning and maintenance are relatively difficult. The tube cetifuge has a relatively simple structure and is suitable for separating various difficult to separate emulsions and suspensions, especially for solid-liquid separation with low concentration, high viscosity, fine solid particles, and small solid-liquid density difference. However, the drum volume is small and requires frequent shutdown to remove sediment.


(2) Comparison with other types of centrifuges
Compared with other types of cetrifuges, tube centifuges have unique advantages and applicability. For example, a horizontal spiral cetifuge is a settling device that discharges and operates continuously. It is suitable for separating and clarifying suspensions with solid particle equivalent diameter ≥ 3 μ m and concentration range of 2% -40%, as well as for separating emulsions with a wide particle size distribution range. Tube cetifuges are more suitable for situations that require high separation accuracy and special material properties. When choosing a cetifuge, it is necessary to comprehensively consider specific separation requirements, material properties, processing capacity, and other factors to select the most suitable cetrifuge type.
Daily maintenance and troubleshooting
Daily maintenance
Daily maintenance is crucial for ensuring the normal operation of tubular centrifuge machines. It is necessary to keep the cetrifuge clean and hygienic. After centrifugation, the inner and outer surfaces of the cetrifuge should be wiped in a timely manner;
Check whether there is any damage or looseness in the various parts of the cetrifuge. If there is any damage or looseness, it should be repaired in a timely manner;
After using the centrifuge, it should be turned off and the power cord should be unplugged in a timely manner to avoid accidents;
Regularly inspect and maintain the cetrifuge, such as cleaning the cetifuge rotor and cetrifuge tubes.
The regular inspection mainly includes whether there are foreign objects, dirt, or rubber detachment on the cetrifuge tube sleeve;
Whether there are corrosion spots, grooves, and small cracks on the rotating head;
Whether the pneumatic support rod of the door cover and the door lock switch are normal, and whether the rubber sealing rings at various parts of the instrument are deformed or aged;
Is the cooling fan working properly;
Clean the dust, remove the dust on the cetifuge ventilation window and condenser to ensure the effectiveness of ventilation and condenser;
Check the wear of the commutator and electric brush, and replace them immediately if there is excessive wear; The bearings of the electric motor should be regularly lubricated with lubricating oil.
Troubleshooting
Tube centifuge may experience some malfunctions during use. Common malfunctions and troubleshooting methods are as follows:
It may be caused by rotor imbalance, and the rotor should be checked for balance. If necessary, dynamic balance correction should be performed; Bearing damage may also lead to excessive vibration. It is necessary to check whether the bearings are worn or damaged, and replace severely worn bearings in a timely manner; The installation firmness of the cetifuge is also an important factor affecting vibration. It should be ensured that the cetifuge is installed stably on the ground to avoid problems caused by vibration transmission.
May be caused by improper speed setting, and the speed should be adjusted to an appropriate range according to the properties of the material and separation requirements; Excessive feed concentration may lead to separation difficulties, therefore, the feed concentration should be controlled to avoid poor centrifugation effect caused by excessive concentration; Blockage of the cetifuge tube can also affect the separation effect, and the centifuge tube should be cleaned regularly to ensure that the pipeline is unobstructed.
It may be caused by bearing wear. The wear condition of the bearings should be checked and severely worn bearings should be replaced in a timely manner; Poor gear meshing may also lead to abnormal noise. The meshing condition of the gears should be checked, and the gear clearance should be adjusted to an appropriate range; Loose fasteners may also cause abnormal noise. Loose fasteners should be checked and tightened to ensure the stable operation of the cenrifuge.
Check if the power supply is normal and if the fuse is blown. If there is a problem, the fuse should be replaced or the power supply should be repaired in a timely manner. For parts that have worn out due to long-term use, such as seals, oil seals, etc., they should be replaced in a timely manner to ensure the normal operation of the equipment.
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