Automatic Tablet Making Machine
(1)Number of Stations: 5/7/9/12/19
(2)Production Capacity: 9000/12600/16200/17000/40000(PC/H)
***Price List for whole above, inquire us to get
2. Customization:
(1)Design support
(2)Directly supply the Senior R&D organic intermediate, shorten your R&D time and cost.
(3)Share the advanced purifying technology with you
(4)Supply the high quality chemicals and analysis reagent
(5)We want to assist you on Chemical Engineering (Auto CAD, Aspen plus etc.)
3. Assurance:
(1)CE and ISO certification Registered
(2)Trademark: ACHIEVE CHEM(since 2008)
(3)Replacement parts within 1-year for free
Description
Technical Parameters
Automatic Tablet Making Machine is a mechanical device used to press powder,particles or small pieces of material into tablets of medicine,health care products,food or other solid products.The main structure of the automatic tablet press includes the hopper,the main body of the tablet press,the control part and the auxiliary parts.
The automatic tablet making machine has many advantages and features,and is widely used in pharmaceutical,food,chemical and other industries.In the process of use,the operation and maintenance should be strictly in accordance with the operation process and precautions to ensure the normal operation of the equipment and product quality.It is an efficient and automatic solid tablet pressing equipment,widely used in pharmaceutical,food,chemical and other industries.
We provide Automatic Tablet Making Machine, please refer to the following website for detailed specifications and product information.
Product: https://www.achievechem.com/tablet-press-machines/rotary-tablet-press-machine.html
Specifications Table
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Main structure
● Feeding system:responsible for the material quantity,evenly added to the mold.
● Mold system:Consists of an upper and lower mold with grooves of a specific shape and size carved into the mold to form the appearance of the tablet.
● Pressure system:by mechanical or hydraulic means to produce enough pressure,so that the material in the mold is pressed into sheets.
● Extrusion system:The pressed tablet is pushed out of the mold and collected or transported to the next process.
● Control system:responsible for the automatic control of the entire sheet pressing process,including the adjustment of the feeding amount,pressure,speed and other parameters.
Application
● Pharmaceutical field
In the pharmaceutical field,automatic tablet press is the key equipment for the preparation of solid preparations such as tablets and capsules.It compresses drug powders or particles into sheets that are easy for patients to take,store and transport.The quality,taste and appearance of tablets are closely related to the performance of the automatic tablet press.With the continuous development of the pharmaceutical industry,the requirements for tablets are becoming higher and higher,so the application of automatic tablet press in the pharmaceutical field is also more and more extensive.
● Health care products
In the field of health products,automatic tablet presses also play an important role.Many health products such as vitamin tablets,mineral tablets,fish oil tablets,etc.,need to be pressed through the automatic tablet press.These products usually require regular shape,consistent size and good taste,and the automatic tablet press can meet these requirements to ensure the quality and stability of health care products.
● The food sector
In the field of food,automatic tablet press also has a wide range of applications.For example,in the process of food processing,raw materials such as rice,millet,buckwheat need to be processed into rice cakes,rice crust,pancakes and other foods through the automatic tablet press.These foods are not only crispy,easy to keep and carry,but also nutritious.In addition,the automatic tablet press can also be used to prepare solid beverage raw materials such as coffee powder and tea powder to improve the packaging and storage efficiency of products.
● Chemical industry
In the field of chemical industry,automatic tablet press is often used to press chemical products such as fertilizers,fertilizers,pesticides,etc.The laminated product is not only convenient for storage and use,but also can improve the density and stability of the product.In addition,the automatic sheet press can also be used to produce chemical products such as hardeners,insulation materials and sealing materials.
● Other areas
In addition to the above areas,the automatic tablet press can also be applied to the manufacture of ceramics,magnetic materials,special materials and other fields.In these areas,automatic tablet presses can press powder or granular materials into the desired shape and size to meet the needs of different industries.
Automatic Tablet Making Machine-Tablet weight testing
● Static weighing method
1) Principle:The tablets to be detected are placed on the balance one by one for weighing.
2) Steps:
Place the tablets to be tested evenly on the weighing tray.
Use a balance to weigh and record the weight of each tablet.
According to the weighing results,the average weight and weight difference of the tablets were calculated.
3) Features:The static weighing method is relatively simple to operate,but the detection speed is slow,which is suitable for the production and detection of small batch tablets.
● Dynamic weighing method
1) Principle:The tablet is continuously weighed by a device containing a load cell.
2) Steps:
Place the tablets evenly on the conveyor belt.
A conveyor belt feeds the tablets into a receiving tank,which contains a load cell.
The weight sensor continuously weighs the tablets and calculates the average weight and weight difference of the tablets.
3) Features:Dynamic weighing method has high detection speed and is suitable for the production and detection of large quantities of tablets.At the same time,the method can reflect the change of tablet weight in real time,which is helpful to find and solve the problems in the production process in time.
● Random inspection is combined with full inspection
1) Sampling inspection:In the process of tablet production,the tablet produced by the tablet press is regularly sampled.The number of tablets to be sampled can be determined according to the production batch and quality control requirements.The sampling results can be used to assess the quality level of the entire production batch.
2) Full inspection:When abnormal tablet weight is found in the sampling results,a full inspection of the tablets in the relevant production batch is required.Full inspection ensures that each tablet meets the quality standards and prevents non-conforming products from entering the market.
● Automatic testing equipment
With the development of technology,more and more automatic testing equipment has been applied in tablet weight testing.These devices are usually equipped with high-precision load cells and data processing systems,enabling rapid and accurate detection of tablets.At the same time,these devices also have data storage and traceability functions to facilitate the management and analysis of test results.
Matters needing attention
When testing the weight of tablets,the accuracy and stability of the testing equipment should be ensured.Regularly calibrate and maintain the test equipment to ensure that its performance meets the requirements.
In the process of testing,attention should be paid to operating norms to avoid the influence of human factors on the test results.For example,the tablet surface should be clean and free of impurities before weighing; The tablets should be evenly distributed when placed.
The test results should be recorded and analyzed to find and solve the problems in the production process in time.For unqualified products,corresponding treatment measures should be taken,such as rework,scrap,etc.
Automatic Tablet Making Machine-Tablet dissolution test
Dissolution test procedure
Preparation stage:
Select suitable dissolution determination methods,such as inorganic ion substitution method,offline sampling method,online sampling method or reversed-phase high performance liquid chromatography.The choice of these methods should be based on the physicochemical properties of the drug,the need for efficacy,and the availability of instruments and equipment.
Prepare the equipment required for dissolution test,such as dissolution tester,sampler,filter membrane,chromatographic analyzer,etc.
The dissolution medium is configured,usually a water-based buffer solution is selected to simulate the pH conditions in the gastrointestinal tract.
Test operation:
Put the test product (i.e.the tablet produced by the automatic tablet press) into the spinning basket or stirring paddle of the dissolution tester.
Start the dissolution tester according to the specified temperature and speed to dissolve the tablets within the specified time.
Sampling at a predetermined point in time,usually using a sampler to remove a certain amount of solution sample from the dissolving medium.
The extracted solution sample is filtered through a filter membrane to remove insoluble impurities.
The content of the drug in the filtered solution is determined using appropriate analytical methods such as ultraviolet spectrophotometry,fluorescence,colorimetry or chromatography.
Result calculation and analysis:
According to the measurement results,the dissolution amount of each tablet (one) was calculated.
The calculated dissolution amount is compared with the prescribed dissolution standard to assess whether the quality of the tablet is up to standard.
If it is found that the dissolution degree does not meet the standard,the cause should be further analyzed and the corresponding improvement measures should be taken.
Matters needing attention
Equipment calibration and maintenance:
The dissolution tester is calibrated regularly to ensure its accuracy and stability.
Regular inspection and maintenance of equipment components,such as rotating basket,mixing paddle,sampler,etc.,to avoid equipment failure or damage to affect the test results.
Operation specification:
Conduct the test in strict accordance with the operating procedures to avoid the influence of human factors on the test results.
During the sampling process,care should be taken to avoid sample contamination and bubble interference.
Ensure the accuracy of sampling position and sampling time to ensure the reliability of test results.
Data recording and analysis:
All data during the test were recorded in detail,including temperature,rotational speed,sampling time,drug content,etc.
The test data were statistically analyzed to evaluate the stability and consistency of the dissolution of tablets.
If abnormal data or trends are found,review and analysis should be carried out in time,and appropriate corrective measures should be taken.
Quality control measures:
In the production process,the automatic tablet press should be cleaned and maintained regularly to ensure its normal operation and stable product quality.
Strictly control the quality of raw materials to ensure that they meet the specified quality standards.
Regular sampling and dissolution testing of tablets in the production process,timely detection and resolution of quality problems.
Conclusion
The automatic tablet making machine is more than a piece of industrial equipment-it is a catalyst for innovation in pharmaceutical manufacturing. By enhancing efficiency, ensuring compliance, and enabling the production of complex formulations, these machines empower drugmakers to meet the evolving demands of global healthcare.
As the industry navigates challenges like cost barriers and technical complexity, collaboration between manufacturers, suppliers, and regulators will be critical. The future promises even greater integration of automation, sustainability, and digitalization, ensuring that tablet presses remain at the forefront of medical advancement.
For stakeholders in the pharmaceutical supply chain, investing in advanced tablet-making technology is not just an operational choice-it is a strategic imperative for securing a competitive edge in the 21st-century healthcare landscape.
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